IDC Cable Assemblies
Wiringo uses advanced manufacturing and strict quality control to produce reliable, long-lasting IDC cable assemblies for a range of industries.
Our Clients
Insulation Displacement Connector (IDC) cables are widely used in computers, medical devices, and automotive electronics because they’re affordable, widely available, and enable fast, reliable connections between circuit boards and components.
Instead of crimping, stripping, or soldering, IDC cable assemblies use a tool-less connection method. Connector blades pierce the cable’s insulation to make direct contact with the wire. This is why they are also called Insulation-Piercing Contact (IPC) connectors.
Products
Wiringo’s IDC cable assembly services offer extensive customization options for connector pitch, type, locking mechanisms, and cable configurations. Whether for robotics, compact devices, or other specialized applications, we deliver custom solutions to meet your needs.
Daisy Chain Flat Grey Cable Assembly
Features multiple IDC connectors attached to a flat 28 AWG ribbon cable. Designed to connect multiple devices.
Micro-Match Assembly
A specialized cable assembly with a 1.27 mm pitch connector, making it ideal for applications with tight spaces.
IDC Breakout Cable Assembly
Connects a multi-pin IDC connector to individualized wires or pins.
HE13 IDC Harness Assembly
Features a 2.54 mm pitch, double-row connector attached to a 28-26 AWG ribbon cable.
20 Way IDC Simple Wire Harness Assembly
Features a 2.54 or 1.27mm connector attached to a 20-conductor ribbon cable.
RJ11 Modular plug cable assembly IDC
An RJ11 network (phone) plug is attached to a modular cable using IDC termination.
Features
Our IDC Cable assemblies are designed to:
- Produce strong gas-tight connections
- Durability under demanding conditions
- Provide simple cost-effective installations
- Allow for quick turnarounds
They also meet the following specifications:
- We only use UL-listed materials
- WEEE, REACH, and RoHS compliance
- Strict compliance with FPDI-1 and VESA standards
Customization Options
Personalize your IDC cable assemblies with the following customization options:
| Length | We support both internal device (3, 6, 9, and 12 inches) and rack system lengths (2, 3, and 6 feet). We can also tailor the length to your specific requirements. | |
| Conductor | Fold | Straight-through: the cable runs completely flat with no folds. 180° fold/ backfold: The cable folds back onto itself near the connector attachment point. 90° fold: A right-angle band applied to cables that are meant to be routed around corners and connected to vertical connectors. Zig-Zag/Accordion Fold: We apply multiple folds to the cable, making it more compact so it can fit into tight spaces and dynamic applications. |
| Pitch | Standard pitch sizes are 0.64 mm (0.025”), 1.27 mm (0.050”), 2.00 mm (0.079”), and 2.54 mm (0.100”). Conductor count can range from 2 to 64. | |
| Plating | Tin, gold, silver, palladium, and or selective gold over nickel | |
| Insulation | Our cables use high-grade UL 20624-certified PET (Polyethylene Terephthalate) insulation. We also provide a wide array of custom high-temperature options. | |
| Shielding/Grounding | We offer foil(aluminium), braided, and combination shielding. In addition to this, we support single-ended and double-ended grounding. If needed, we can add drain wires and connector grounding tabs to optimize your assembly’s grounding. | |
| Strain reliefs | Options include:
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| Connector | Types |
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| Pinout | Dual Row:
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| Direction | Straight, Right-Angle, and Reverse Entry | |
Industry Applications
Wiringo’s IDC cable assemblies have been used in a wide variety of applications and industries.
Computer and Consumer Electronics
IDC cable assemblies are widely used in computers and other smart electronic devices. They mainly facilitate connections between Printed Circuit Boards (PCBs) and components. Laptop makers and manufacturers use them to connect display screens and monitors.
Industrial Automation
IDC cable assemblies are vital for the future of manufacturing. They allow for signal and power distribution in Programmable Logic Controllers (PLCs) and control panels. They also connect advanced Industrial IoT devices such as sensors, motion control systems, and actuators.
Medical Devices
Medical technology is another area where IDC cables have found widespread use. They can be found in electrocardiography (ECG or EKG) and imaging equipment. IDC cable assemblies also offer a compact solution for low-profile use cases, making them ideal for compact handheld devices such as blood glucose meters and pulse oximeters.
Why Choose Wiringo?
In addition to our experience and expertise, Wiringo is renowned for delivering world-class customer service to businesses across the globe.
Custom Solutions
Our flexible customization options enable us to produce IDC assemblies that meet your unique performance and design requirements. This isn’t the only flexible aspect of our services. We cater to large productions and small brief prototyping cycles that require fast turnarounds.
Advanced Manufacturing Capabilities
Wiringo uses advanced, well-maintained machinery to minimize faults and streamline assembly. Our skilled engineering team applies a wide range of testing and inspection methods to ensure all terminations, connectors, and coverings are correctly installed.
Top-Quality Materials
We source materials from trusted suppliers, focusing on quality and cost-efficiency to deliver reliable components without exceeding your budget.
Unrivaled Industry Experience
Our decade-long track record reflects the consistent quality we deliver. We've supported customers worldwide across a range of industries.
Wiringo has empowered companies in telecommunications, medicine, and aerospace, allowing them to innovate and grow their businesses. When you choose Wiringo, you’re not just a client, you’re a partner.
Quality and Safety, Guaranteed
Wiringo is known for its strict compliance and adherence to globally recognized industry standards.
What Our Customers Are Saying
Take a look at what satisfied customers and partners have to say about our services and products.
I have received an shipment of the cables that was supplied (p/o : 5130903714 )
I would like to say thanks you , to you and your staff ( factory ) well done.
I am very happy with the quality of the work, ( C )
Thank you very much for your hot support and efforts for our parts supply.
We received your DC cables with thanks a lot.
All parts passed inspection successfully!
Lead Engineer
I just received the cables. Once again, we are very pleased with the results. We are also looking forward to further cooperation in the future.
Please take care.
I could not ask for anything better in terms of quality since everything arrived in perfect condition.
Thank you very much and I look forward to future projects with Wiringo.
Thanks again for Wiringo's hard work in making this project a success.
Frequently Asked Questions
Are IDC connectors reliable?
Despite using a mostly tool-less assembly, IDC connectors are remarkably reliable due to the connection process creating a gas-tight fit through cold-welding.
What is the lifespan of IDC connectors?
Less expensive tin-plated connectors can last up to 50 cycles, while the average lifespan of their more costly gold-plated counterparts can be as much as 500 cycles.
Can I request a sample before placing a bulk order?
Yes, Wiringo allows you to order samples before commissioning bulk orders for IDC cable assemblies.
What are the lead times for custom assemblies?
Lead times can vary based on several factors, such as the complexity of your design and its material makeup. Generally, custom IDC cable assemblies require more time to produce and thus have longer lead times than standard assemblies.
Can IDC connectors be reused?
No, IDC connectors cannot be reused. Although IDC connectors aren’t soldered onto conductors, they’re still bound together using cold-welding, where the sharp slits of the connector are pierced and pressed into the contacts of the wire. This makes it difficult to remove and reuse the connectors without damaging them.