5 Challenges for the Robotic Cable Management and Manufacturing 2020

The optimized robotic cable management is an essential factor that determines the efficiency of industrial robots. Using custom robotic cable assemblies is critical if your mechanical projects need to accomplish maximum efficient automatic designs. The use of six-axis industrial robots is standard in 2020, and these robots need an exceptional approach for cable management.

Industrial robotic welding and robot gripping working on smart factory

Industrial robotic welding and robot gripping working on smart factory

CLOOM Tech is empowering industrial teams in China and other countries with custom robot cables. If standard robot cables are not doing the job for your complex automated systems, our cable assemblies can help.

1.Optimum Protection for Robotic Cable

The continuous movement and the rotation of the robotic cables are the biggest threat to the sustainability of the mechanical lines. The typical cable assemblies and wire management solutions don’t prove to be enough for industrial robotics. The protection of the robot cables during the application is the biggest challenge for the manufacturers. As soon as the innovation in robotics is making progress, the manufacturers are also working on making cable management better. The robot cables cannot be rigid as continuous movement is involved.

The use of innovative cable manufacturing ensures the minimum bending radius. Hence, the cables for industrial robotics are safe from cracking no matter the robot’s position. First of all, the power supply should be constant for every part of the robot, and secondly, the cables should meet the expected lifespan.

Engineer check and control welding robotics automatic arms

Engineer check and control welding robotics automatic arms

The accomplishment of the minimum bending radii is significant for the optimum protection of the cables for industrial robotics. The tear and cracks in robot cables can cost you the whole project failure. For the optimum protection of the wires for industrial robotics, optimized cable management is the most critical factor. The technical cable management for industrial robots should also ensure the minimum tension angle. Too much pressure on the cables during the operational stuff can restrict the working of the robots. As the robotic cables compline with the suggested bending angles, the cable management proves to be an excellent addition to project reliability.

2.Importance of Robotic Cable Management

Apart from the aesthetics of the project, many other factors can result from poor cable management. Varying industrial environments require the flexibility of movement of the robotic arms in any direction. Hence, using the long wire is not the solution to offer desired mobility in industrial robotics. These days are gone when robots used to follow specific paths only. Likely, the need for advanced and optimized robot cables is also increasing.

At CLOOM Tech, we are the leading custom cable manufacturer for industrial robotics. The cable quality is essential to use, but we focus on optimized cable designs too. First of all, we design the robot cable assemblies for the independent motion of the robots, and then we make sure that the quality is up to the standards. The robot cables that we offer to industries are durable, optimized, and efficient for all motions of industrial robots. If the robot cables are not flexible enough to provide the desired movements, the robots will face restrictions and can cause workflow failure

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Automation robot arm machine in intelligent factory automotive

If the cables have too tight binding or excessive jackets, that can also be an issue for robotic cable management. Therefore, poor cable management can lead to project failure and many other problems that can cause the engineers and the teams.

3.Limited Movement in Dynamic Robotic Cable

The robotic industry has revolutionized almost every industrial and commercial sector of life. The increasing demand for robotics has affected the relevant fields, but cable manufacturers are also trying to match the pace of the massive growth of robotics. Different companies have already started using the power of automation to scale their business. If you have not adopted the trend yet, you might be out of race sooner than expected. The movement of the mechanical components in different directions requires dynamic assemblies that can support the campaign. Static cables and wires are useless in industrial robotics.

The movement of the robots is no anymore limited to two dimensions only. Six-axis robots have made it possible to automate any industrial and commercial operation with robots. 3-D movements of robotics have them mobile in all directions. You cannot use an infinite length of cables to power them all around the area. The static lines also fail due to the rotatory motion of the robots. The wires for industrial robotics must have a different jacket to follow the robot’s movement to ensure the continuous power supply in tasks.

Standard wires and cables are not considered here. The wires cannot bear the stress and motion in all directions, and standard cables will fail the project in no time. The advanced lines for industrial robotics aim to solve the movement-related issues of robots. No matter where you are using the robots, power cables and wires are necessary to power the robots.

Varying torsional stress requires imaginative design approaches so that robots can be operational in every possible direction. The shielded cables not only offer better mobility across the platform but a better lifespan too. We use exceptionally high-quality plastic shields for rough and harsh environments to protect the line against too much stress.

4. Keep the Cable Costs Under Budget

Everything considered, designing and manufacturing a perfect cable for an industrial robot will not be a cheap deal. The biggest challenge is to keep the prices of robot cables under control. With new technologies and additional protective layers, the prices are going to rise beyond reasonable limits. Let’s compare the affordability of robotics for industrial operations. The production capacity can increase to a whole new level, but designing and implementing the solutions at a massive scale can cost you a fortune. The high costs of robots for industries include the high production costs of power cables and data cables. As the standard lines are not suitable for multi-directional robots, custom robot cables are left.

Automation Engineer Uses Laptop for Programming Robotic Arm

Automation Engineer Uses Laptop for Programming Robotic Arm

At CLOOM Tech, we have beat the market competition by offering the cheapest robot cable assemblies. Cable management has never been so affordable before. From designing the robot cables to manufacturing the custom cables assemblies, we have all in-house units. Our R&D teams are continuously working on introducing cost-effective advanced lines for industrial robotics. Even with the use of high-quality materials in the robot cables production, we have still managed to raise economically viable lines.

5. Less is More Approach for Six-axis Robotic Cable

At this moment, most of the cables for industrial robotics are static while everything else is dynamic. Using one long wire to offer a wide range of movement is not the solution you need to think about right now. The restrictions by the power cables make the mobility issues for the robots. Technicians bind the wires to the robotic arms with wires, ties, dress packs, or duct tapes in typical settings. Firstly, this is not the right way to do things, and secondly, it will restrict the robot’s movement soon.

For better mobility and optimized manipulator cable management, the manufacturer divides the cable into three parts. These segments offer the desired lifespan and mobility, along with the movement of the robots. Using a strain relief mechanism is also an excellent way to protect the cables in harsh and extreme conditions.

The solution to the challenges like restricted mobility is to use dynamic robot cable assemblies. Continuous flexing of the robotic cables requires out-of-box thinking that can help the teams get things done in the desired way. Jacketed cables might be great for many other applications, but shielding can restrict movement easily for industrial robots.


If you are ready to optimize cable management for industrial automated solutions, CLOOM Tech can offer custom robot cables. Even at the lowest prices, we are the top-quality robot cable manufacturer in China. Our reliable lines and optimized cable designs can help you use the real power of automation with robots.

Hey, I am John, General manager of Cloom and OurPCB.

I am a responsible, intelligent and experienced business professional with an extensive background in the electronics industry.

Reach me at [email protected] to get a quote for your projects.


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