7 Systematic Questions About Ribbon Cable Assemblies Manufacturing

When your project needs precision and efficiency for wiring purposes, contact us now! You need the best manufacturer that delivers the promised custom services.

We have been dealing with clients and teams from different fields of life. We get to meet other clients worldwide regarding their custom wiring harnesses and custom ribbon cable assembly needs.

At CLOOM Tech, we have compiled the most important questions that we generally receive from technical and non-technical teams. This guide about the essential questions regarding ribbon cable assembly is for experienced audiences.  If you find anything missing in this guide, you can drop the points, and we will try to answer your queries.

Colored multi wire parallel connector detail on ribbon cables pile

1. Why does our Project need Cable Assembly?

Let’s start with the fundamental concept of why you need to invest in ribbon cable assembly manufacturing? If you have a massive industry project under development or working on small computing devices, you have to connect different components in a machine. For the internal wiring and the connectivity of the elements, you have to use thin wires due to space limitations.

The standard round cables cannot be a perfect fit as these cables require more space. For the better arrangements of the wires within the given area, you have to use thin wires that are easy to install and manage. The ribbon cable assemblies are cost-efficient, but you get easy maintenance and risk-free transmission with better wire arrangements.

Hanging colored multi wire ribbon cables with connectors

2. What are the Most Common uses of the Ribbon Cable Assembly?

There are several ribbon cable assemblies in common industries like automobiles, computing devices, and heavy industries. The use of ribbon cable assembly is increasing in the aviation industry, too, due to weight management and sleek designs. Transmission and communications components are the primary uses of the ribbon cable assemblies in different devices. Ribbon cable assembly is perfect for internal wiring, where you need to deal with wiring arrangements in less space.

Another primary application of ribbon cable assembly is the computer industry. There are many different small components on the computer, so we need sleek cables to connect these components. Regular round cables cannot serve this purpose, so we use ribbon cable assemblies for the wiring with the computer. There are many different appliances where we have to use ribbon cable assemblies like CD drives, floppy disks, computing devices, automobiles, and bright devices.

3. What industries can use the Cable Assembly for Their Projects?

The use of ribbon cable assembly is not limited to any specific industry. In the beginning, ribbon cable assembly was too joint in computing devices, only like floppy disks and HDD. For heavy industries, regular cables were available, but the management of these cables was not easy. There were few options available in the round lines as manufacturers followed specific standards for producing these cables.

Plugging in a ribbon cable which connect circuit boards and components

The use of ribbon cable assemblies has expanded to almost every industry sector where you have to deal with internal wiring. The management is more accessible, and you can quickly reduce the wiring weight with ribbon cable assembly. The ease of use and better control in less space has attracted the aviation industry to this area of custom solutions. The automobile sector is one of the significant industries requiring ribbon cable assemblies at larger scales.

4. How to Determine the Required Size of the Cable Assembly?

The size of the ribbon cable assembly is an essential factor that you need to focus on. If you have custom requirements for your project but don’t get the correct sizing, your order can waste money. With custom orders, we suggest paying particular attention to the sizing details. If you are unsure about the size requirements, we can help you choose the right size for ribbon cable assembly. We have a team of expert analysts that can inspect your project for custom cable assembly and custom wiring harness requirements.

The size of the ribbon cable assembly must be a little bit larger than the exact measurements as some parts are going to be part of the connectors too. The spacing between two conductors in pitch, and you need to consider this factor also for the right side of the ribbon cable assembly. The standard measurements of angles are 0.050 inches or 1.27 millimeters.  

5. What are the advantages and limitations of the Ribbon Cable Assembly?

The use of ribbon cable assembly is increasing due to the different benefits of the custom solutions for other projects. The most important advantage of the ribbon cable assembly is the better management of the wires in less space. Some projects may require connections between different components like we see in computers. If we use standard round cables in computers, we won’t be able to use these computers anymore as there would be bulky wires everywhere. So, you get to enjoy the easy management due to the custom cable assemblies. The cables come in different color codes to better identify the conductors and other system parts. 

Flat ribbon cable isolated on white

For internal wiring, you don’t get the flexibility of using typical devices for the installation. With several ribbon cable assemblies, you can easily install and fix the meetings with a simple hand press, and it not only reduces the production cost but helps in weight reduction too.

6. Why are Cable Assemblies Coded in Different Colors?

The colors of the rainbow ribbon cables help to identify the conductors. There are primary colors for different stripes like red, brown, yellow, and all other colors. But to reduce the confusion, the ribbon cable assembly manufacturers generally refer to the brown and red tones. The red stripe goes with the first pin in the connector, and the brown color keeps repeating with the red one.

The primary purpose of color coding is to ease the engineers working on the project. With different colors, you can quickly identify the conductors. When you know the conductors with the colors, the maintenance process also seems like an easy task. Without the colors, you can end up with a reverse connection, which can cause problems for the overall working of the project. If you connect the components in the opposite direction, the reverse link can damage the device and the elements.  

Computer cable into system unit

7. How to Order Custom Ribbon Cable Assembly for a Project?

If you want custom ribbon cable assemblies for your project, you can contact CLOOM Tech for custom orders. You may not find the custom ribbon cable assemblies in your local market. The best and the easiest way to order ribbon cable assemblies online is to go for CLOOM Tech services.

The ordering process at CLOOM Tech is straightforward. If you have precise details and the project requirements, you can write to us at our official mail address. If you are unsure about your project requirements, you can hire our team to inspect your project, and we can come up with better suggestions according to your project.

Conclusion

We have contributed a lot to the Chinese ribbon cable assembly manufacturing industry. After working with local and international teams, we have learned how to deliver the custom ribbon cable assemblies as per the client’s project specifications. Our team comprises skilled and professional engineers and cable assembly designers as a certified ribbon cable assembly manufacturer. You can always count on the CLOOM Tech team for custom cable assembly and wiring harness manufacturing.

Hey, I am John, General manager of Cloom and OurPCB.

I am a responsible, intelligent and experienced business professional with an extensive background in the electronics industry.

Reach me at sales@wiringo.com to get a quote for your projects.

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