9 Tips for Cutting Costs on Custom Cable Assemblies

The goal of any organization is to minimize costs and maximize efficiency. Custom cable assemblies do just that. You need to ensure that the assembly design adheres to the needs of your organization in mind. The resulting cable assembly will be cost-effective and productive. Customizing can also become cheaper in CLOOM Tech, and it is possible through some minor changes.

Here are a few tips to make custom cable assemblies a good investment.

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Alt- Custom cable assemblies

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1. Custom Cable Assemblies–Select the Right Raw Materials

It is one of the critical questions you need to ask while budgeting for custom cable assemblies. Understand the needs of your organization. Choose the suitable conductor, insulation, shielding, and jacket material accordingly. It will prevent any mismatch between requirements and the product. It will also save you high costs for expensive but unnecessary elements.

Involves keeping an eye out for all that is available in front of you. Trying to customize does not mean buying everything from scratch. Many organizations do that, and it is the biggest mistake they make. Using what your manufacturer has is one step in reducing costs, and the other is evaluating the organization’s basic needs. When you give these zeroed down, you can save more.

2. Custom Cable Assemblies–Choose Between Shielded and Unshielded Cables

There is a world of difference between the costs of shielded and unshielded cables. The shielded cable cancels any electromagnetic noise, preventing the noise from interfering in the relay of signals. Such wires are generally used at airports, industrial settings, radio stations, among others. They are not needed for every kind of data and signal transmission. Assess your transmission needs before you go on to choosing between the two. Make the right choice to save a significant amount.

The unshielded cables are much in vogue for regular transmissions and do the job well. They can be a handy replacement for the expensive shielded cables, and they are also unnecessary for basic tasks, so there is no point in paying more.

Shielded vs unshielded cable

Alt – Shielded vs. unshielded cable

3.Understand the Difference Between Solid Wires and Stranded Wires

Solid wires comprise a solid metal core, and stranded wires contain a bunch of thin wires. These thin wires form a bundle that is your cable. Of course, your stranded wires will give you flexibility and malleability. But they will not bring anything beyond the standard transmission to the table. The solid wires are weather-resistant and non-corrosive, which is all you might need. They are also low in cost. The conclusion is that to save costs. A solid wire might be the right choice for you.

4. Custom Cable Assemblies–Use a Generic-source Connector.

The repair and maintenance costs form a big part of any organizational budget. Like any prudent consumer, it is best to look at the long-term prospects before investing. Choose a connector that you can replace easily upon the chance break-down.

The generic-source connector fits the bill, as opposed to a single-source connector. Hence, choose the one that can save you a lot of trouble in the long run. The single source connector can be a big hassle to replace because of a lack of availability. The generic ones are readily available with any manufacturer. Try not to keep adding such elements. They will only add to your costs.

Use the right source connector for your custom cable assemblies

Alt – Use the suitable source connector for your custom cable assemblies

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5. Custom Cable Assemblies–Increase Savings from Raw Materials

Raw materials are the foundation of your cost-cutting. It is essential to source materials that are affordable and readily available. Your custom cable assembly manufacturer can provide some materials. Companies ignore these readily available inventory items. They can be a big help in this endeavor.

The problem is in the process of procuring the materials. When you demand obscure raw materials, the manufacturer has to buy them, especially for you. It raises costs. You can use those inventory items if you talk to the manufacturer and learn what he already has. It is an excellent measure to reduce costs.

6. Custom Cable Assemblies–Have Better Designs

It is pretty normal to go overboard with removing any foreseeable flaws in the design. Yet, this will do nothing except increase the costs. Manufacturability is choosing a design that you can produce at a low price. Pair it with materials that you can get quickly. It serves your aim of cutting costs.

Customize a design that will benefit you in the long run. Do not plan the cable assembly in a complicated way. Ensure that you choose materials and specifications that are readily available with manufacturers. Choosing the wires according to their certification( CSA, AVM, and the like) is a good practice, and it will ensure that you choose according to your organizational needs. Also, ensure that you select the wiring specification that is not too obscure. Availability is the key to reduced costs.

Custom cable assembly designs

Alt – Custom cable assembly designs

7. Industrial Standards are Good for the Budget.

Designing can involve a lot of specifications. While you may go all aboard and wish to reduce the chances of any lapses in the future, it may not be a good idea. The attention to detail may go very far from industrial or expected standards, which means astronomical costs. When budgeting is the need of the hour, try to stick to industrial standards. It involves choosing more rigid wires instead of the fancy flexible ones.

Stranded or flexible wires are suitable for jobs that require them. If your organization has no specific need, try to steer clear. Solid, rigid cables can do the job just as well. There is no point in adding to your increasing costs of materials.

8.Color-coding for Easy Identification

When you are trying to inspect the performance of your assembly, it won’t help to have identical wires. Having lighter or darker shades of the same color will also not help. Include more colors. It will save you time, trouble, and, most importantly, money. Try red, blue, green, yellow, or any other available color. Many errors may go unaddressed during the inspection process. It is also, in significant part, due to the similar color-coding of the wires. Experiment with colors to ensure optimal performance and review.

Color coding for custom cable assemblies

Alt – Color coding for custom cable assemblies

9. Look for Experience

It is as important as finding the proper manufacturer. You have to find someone with the required skill set to tell you about the suitable materials. You can also find the best substitutes for the more expensive materials with their help.

Any project requires a dedicated team. When the team can think cohesively, it is easier to achieve the goal. The same is valid for custom cable assembly. Choose a manufacturer who understands the organization’s needs. They should have the knowledge to advise against unnecessary materials, and they should deliver on time. When you and the manufacturer are on the same page, the process will become more efficient.

An experienced custom cable assembly manufacturer will be able to provide quality service. An assured QC and timely delivery are the benefits of such a manufacturer. Above all, they will be able to reduce costs significantly. The choice of manufacturer is vital when it comes to custom cable assemblies.

Talk to us to Save More!

An efficient design can save the organization many unnecessary costs in the future. This is common knowledge, and however, other things also count. Customizing cable assemblies is not the job and skill of a single person, and it involves the analysis and expertise of various individuals.

Primary among these is the manufacturer. Choosing a manufacturer who is on the same page as you are making the job easier. The cost-cutting can become a reality only when a manufacturer can help.

The materials you choose and the wiring, in particular, will define how much you can save. With us, you can explore several aspects of this project of cost-cutting. At each stage of the manufacturing and testing, we ensure we make the minute changes you need. With a state-of-the-art lab and manufacturing equipment, you get nothing but the best. Talk to us about your need for custom cable assemblies today!

Get Your Free Sample!

Enjoy a free sample worth UP TO $100!
Explore our custom services now. Email us at [email protected] for more details.

Hey, I am John, General manager of Cloom and OurPCB.

I am a responsible, intelligent and experienced business professional with an extensive background in the electronics industry.

Reach me at [email protected] to get a quote for your projects.


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