Custom Wire Harness-The Complete Guide

Custom Wire Harness

A wire harness is imperative to equipment as it carries power and signal through it. A custom wire harness helps in connecting various components of a device. Otherwise, they will become useless.

A collection of several wires packed in a bundle is a wire harness. These wires are put together with a band, sleeve, tape or lacing as it stops them from branching out. The wire harnesses carry electrical and power signal through them.

They help components of an equipment function properly. It’s the basis of functionality for all the equipment involved in aircraft, computers, audio systems, and so on. If a wire harness doesn’t connect the power source to the component of equipment, it will fail to work.

In this article, we will inform you about the key factors that you must keep in mind while buying a custom wire harness. It’ll help you pick out the right supplier/ distributor/ manufacturer to mass produce your custom wire harnesses. 

Custom Wire Harness

Step 1: Consider the cost-effectiveness of your custom wire harness

You might have an urgent project that requires urgent custom harnesses. The first thing you need to consider when placing the order of a wire harness is the cost and the quality of the product. You can either get low-quality products that are cheap or invest in high-quality, competitive products.

Low-quality products are not durable because they require constant maintenance and repair. Therefore, they’d prove to be expensive in the long run. You might also get a wire harness that uses expensive material but doesn’t suit your requirements at all. You must keep your requirements in mind while making a choice.

Here’s how you can understand the costs and make the right choice with your custom wire harness.

Time Costs:

The quality of the product can determine how much your company will end up spending on the custom wire harness. A poor-quality wire harness can affect the operation of your equipment. Not only will they make the machinery inefficient but will also affect the implementation of it. Cheap and inferior quality products cause unnecessary trouble as they require a lot of maintenance. Hence, they end up costing more than the actual price of the wire harness.

Money Costs:

Even the smallest of the harnesses are important to any project. A wire harness, despite its size, helps in the functioning of any equipment. Inexpensive products are generally low in quality. If your wire harness is too cheap to believe, the chances are that it isn’t well made. For example, the terminal and the line number of the wire harness might not match.

It’s also possible that the tensile test of the harness is not closed. Even if they work properly,  low-quality harnesses aren’t durable as the product doesn’t meet the industry standards. So, you may end up repurchasing the cable and spending double the amount of money you already have. Therefore, low quality and cheap products always end up being more expensive than a good quality product.

Finding a reliable manufacturer or supplier of custom wire harnesses is of utmost importance. They understand that efficient companies don’t delve into time-consuming and laborious things. This way, you always get your product well tested and in due time.

 

Step 2: Consider the hard power of the Wire Harness Supplier.

1. Look at the supplier’s equipment

Industries like automobiles, aerospace, military, electronics and more make use of the wire harnesses. Wire harnesses take less time to install since you don’t have to deal with single wires. The absence of any loose wires also reduces any chances of malfunctions and short circuits. Wire harnesses can withstand heat, abrasion, and chemicals and are thus, quite durable. They can also improve the performance of the equipment.

 

Your custom wire harness is only as good as the supplier who makes them. You should, therefore, always have a look at the kind of machinery and equipment they have. If their equipment is not up to date, they won’t be able to produce wire harnesses that meet the highest of industry standards. Old technology also means the inability to produce a more diverse range of products. So, if your requirement is unique and demands a different kind of wire harness, you should pick a supplier who’d be able to design them all.

2. Qualification confirmation for wire harness suppliers 

The wire harnesses that you use in your company must meet the quality standards of the industry. It means that the suppliers that you choose to provide high-quality harnesses themselves. Every supplier must have the ISO 9001 certification for their organization. An ISO 9001 certification means that the company constantly provides products that meet the customer and regulatory requirements. So, if your supplier has an ISO 9001 certification, they’d produce high-quality wire harnesses that’d meet your project’s requirements.

 

Step 3: Talk to the wire harness supplier.

 When designing a custom wire harness, you should always talk to the supplier first. Discuss your requirements and design with the suppliers and learn if they’d be able to provide you what you want. You should always notify the supplier of the environment in which you are using the harness. This way, they’d be able to decide the appropriate material for it. The amount of pressure that the harness would be in also decides the kind of components it’d have.

Here’s how you can discuss with your supplier and choose the right components for your wire harness.

1. Conductors

Copper is the best metal conductor around. But some wire harnesses might require a different material for a conductor as copper corrodes easily. The conductor should be able to carry signals properly and it’s carrying capacity shouldn’t exceed the voltage.

2. Terminals

A terminal is put at the end of the wire and connected to the assembly. The role of a wire harness is dependent on the location of its terminal and how it’ll be used.

3. Connector

Connectors join different wires together. Some connectors are permanently fixed into the system while the others are removable and portable.

4. Strain Relief

Wire harnesses need to be flexible as they connect various components of the equipment. However, the place where the harness meets the component must be rigid. A strain relief provides the harness that rigidity so that it can withstand the pressure at the connection point.

5. Grommets

Grommets keep the wires secure and in their right place. They keep the system organized and make installation and maintenance an easier job.

6. Insulation Jacket

An insulation jacket protects the wire from exterior conditions like water, heat, chemical leaks and more. The appropriate materials for insulation are PVC, rubber, and polyurethane thermoplastic.

You can mention these components while discussing the product with the supplier and see if they’re professional enough.

 

Step 4: Verify the supplier –Start with a small order.

Even after you’ve learned enough about the supplier and the quality of their work, don’t jump in with big orders. Start with a small sample list and less complex wire harnesses to test the quality of the product yourself. You’ll also get familiar with the speed at which the supplier produces the wire harnesses. You can repeat this process with other suppliers. When you confirm the quality and speed of the product, you can see which one produces the best product in the shortest time, you can order in bulk.

Another important factor in choosing the right supplier is their after-sales service, which a lot of people tend to ignore. We’ll now learn why it’s an important factor.

 

Step 5: Excellent after-sales service

Even though you’re happy with the product that you’ve received, you can’t rule out any issues that might happen. There is always room for error caused by small omissions or problems that happen due to the rigorous use of the product. The only people who’d be to handle the issues well are the supplier of the product.

It’s imperative that the suppliers take responsibility for their product. They must provide the required services even after the sale has happened.

 

Step 6: Why is our organization the best for custom wire harnesses

 

We’ve been a major supplier of electronic solutions for years. Our experience in manufacturing wire harnesses provides us the ability to make a quality product in a small amount of time. We ensure to provide the best service for SMEs with our bulk harness manufacturing services.

Our team of professionals always follow-up after the delivery and tackles all the after-sales issues. The accounting department makes a reasonable quotation based on your product specifications and required quantity. Our procurement team purchases the required components from the biggest manufacturers. They ensure that the quality of the wire meets the industry standards.

We have a team of professionals that tests every wire rigorously before sending it to the customer. If the wire doesn’t pass any test, it’s sent back to the factory for re-manufacturing. Our products and service speak for themselves and provide you the quality that you need at every stage.

We provide the following custom wire harness services.

 

1. Custom Wire Harness Manufacturing Capabilities

We have advanced machinery and equipment capable of producing a wire harness of any kind. We work with the specifications that you provide and design harnesses that meet the quality and industry standards. We test every product and make sure that they’re effective, especially the ones aimed for military and healthcare industries.

 

We can design anything from the simplest point-to-point harness to the ones that require complex circuits. We also help technicians install the wiring harness to make sure everything’s perfect until the very end.

 

Custom Wire Harness

 

2. Flexible Custom Wire Harness Design Processes 

Our team is ready to solve all your queries and issues regarding the design of the harness. We’ll work with your team, design, and create a prototype of your requirements. Thus, you can check the harness for fit, form, and function before placing an order.

 

You can increase the order as your business grows and we’ll provide the products whenever they’re required. We also ensure a quick turnaround time for all our products.

 

Custom Wire Harness

 

3. Custom Wire Harness Quality & Performance Testing

Every product goes through a thorough quality and performance test to ensure its durability and functionality.

 

We test the harnesses by checking all of its wires, connectors, and splices. We also check the harnesses for durability by placing weights over various stress points. Polarization testing is done to ensure that they are safe and grounded. We perform visual testing of the product through the manufacturing process as well.

 

Custom Wire Harness

 

4. Contact Us for Turnkey Custom Wire Harness Solutions

 

You can meet our team with a wiring diagram, and we’ll help manufacture your wire harness. If you don’t have a design, our team will sit with you and help you out.

 

Our engineers and designers will understand all your requirements and structure design for you. We’ll then match it with your requirements and manufacture the harness for you.

 

Custom Wire Harness

 

Conclusion:

Building a strong relationship with a good supplier will drive more business for both of you and save your money as well. Therefore, finding the perfect supplier is always crucial to the project. If you have any questions or are looking for a quality wire harness supplier, you can contact us.

 
 

Custom Cable Assembly-4 Factors To Consider When Choosing a Custom Cable Assembly

Custom Cable Assembly

Every project and equipment have a specific set of needs to function. It includes the types of cables that connect all the components. Most of these components require custom cable assemblies to connect and function. 

However, this task is neither easy nor cost-effective. Every cable serves a unique application and thus, requires a lot of time and trial to figure what combination of products will help your project’s purpose. On the other hand, you can have custom cables made and assembled as per the requirements of your project. They’ll give you much better performance than the market products and prove to be cost-effective in the long run.

Specialized designers and engineers can advise you on the making of custom cables and help you choose the best raw materials as well. This way you can design a cable that serves your needs and meets the quality standards of the industry.  

Custom cable assemblies completed in the following manner:
·      Understanding the client’s requirements

·      Designing a cable based on the needs

·      Getting approval from the client based on its feasibility

·      Creating a prototype and see if it works well

·       Manufacturing and supplying the product to the industry

Custom Cable Assembly

Chapter 1.The Lead Times of Custom Cable Assembly

The time taken between ordering a batch of custom cables and the actual turnaround is known as the lead time. Factors like the urgency of the customer and the how complex are the cable’s design can influence the length of this time.

A cable’s design includes several components like conductor, insulator, jacket, filler, connectors, and more. Each of these elements needs to meet the requirements set by the client. Apart from that, the elements should also work together and produce the desired results. The choice of elements depends in no small extent on the environment. You need to know where the cables will be used, the amount of pressure, and the expected wear and tear they’ll receive.

Every component of the cable is well thought of before a design is drawn. After that, prepare and test the prototype of the cable. The prototype needs to meet the highest standards of quality and performance. It should also pass the test for durability and working under high pressure. The cable is sent into production after that. So, the lead time depends on all of these factors and the individual time taken up by each of them.

 

Custom Cable Assembly

 

Chapter 2. The Customizable Features

Every cable manufacturer makes sure that the product is good to use before sending it to the client. So, custom cables are much safer compared to the store-bought ones. Every industry level equipment has a different power threshold, and a cable should be able to take that. Thus, certain store-bought cables are incapable of it.

Apart from that, safety must be kept in mind when dealing with electricity and wires. A faulty custom cable assembly can damage your equipment and leave you expensive repair costs. It may also damage the wiring of the equipment connected to it. Thus, it’ll end up lowering the productivity of the organization. A good custom cable assembly also ensures less environmental damage and more safety by preventing the electrical fires and subsequent smoke.

From the wires used as conductors to the terminals of each cable, custom cables can be designed to suit any of your purposes. It can power your devices or help them function depending on the usage you’re looking for.

Following are the elements that you can customize in a custom cable.

2.1 Conductors of the Cable Assembly

 The conductor is the core of each care and wire and It the element through which the electricity travels. The gauge of a conductor determines the amount of electricity that passes through it. The purpose of the cable, the voltage and the operating signal determine the voltmeter used.

 The conductor and its gauge also decide the overall cost of the custom cable. For example, a large gauge isn’t useful in several workplaces but can reduce energy costs. It’s also more expensive to produce. On the other hand, a stranded can help because it’s flexible but costly. You need to keep the requirements in mind before making a choice.

 The most common conductor used in a custom cable is copper. However, it isn’t the best choice for every cable as the metal can corrode. Hence, an alloy or a plated metal conductor can be considered in such cases. Based on the requirement, these conductors can be solid or stranded. The size and configuration of the conductor are also dependent on the requirement. Customers need to consider all the factors before choosing the right material for the conductor.

 

Custom Cable Assembly

 

2.2 Insulation of Cable Assembly

 Heat and moisture can damage the wire and cause an accident. An insulator helps protect the wire and prevents the energy from leaking through the cable. The safety and efficiency of the material are the deciding factors for picking an insulator. Materials like plastics, rubbers, and fluoropolymers can be used for the insulator.

 The environment in which the cable will be used also plays a role. For example, if the environment deals with heavy pressure or extreme temperature, the cable shouldn’t break or melt. It should be able to withstand sudden changes. The insulators should be able to cover the metal in wet environments in such a way that the liquids don’t touch it. It prevents the cable from becoming a fire or electrical hazard.

 

Custom Cable Assembly

 

2.3 Fillers of the Cable Assembly

 A filler is needed in a custom cable to stop the heat and friction in the wire. It maintains the shape of the wire as well. As a result, it prevents any chances of damage to the cable due to heavy pressure or breakage.

 The material of a filler can be made out of a foam substance or plastics. Every material has a different property that adds a different use to your custom assembly. The filler of a cable can be made out of cotton, PVC, fleece, nylon or Kevlar.

 Cotton works as a low-cost solution for the cables that aren’t required to be durable. It keeps the cable more flexible as compared to a plastic filler. But a plastic filler is relatively lighter and more durable. Depending on the requirement of your project, you can choose the perfect filler material for your custom cable.

 

Custom Cable Assembly

 

2.4 Shielding of the Cable Assembly

 The custom cable assemblies designed for the transmission of data have to deal with electromagnetic interference. This interference, known as noise, can affect the proper functioning of the equipment. An insulator or a jacket can only protect the material from the mechanical and environmental wears. However, these components cannot protect the cable from electromagnetic energy.

 Shielding helps to combat the interference in cable assemblies. A shield surrounds the power carrying conductor and reduce the noise. It is achieved by either reflecting the energy or picking up the noise and conducting it to the ground.

 Every cable has varying degrees of shielding. It depends upon the environment in which the cable is being used, the cost of the cable, and the physical properties of the cable. The shielding for a cable can either be of a foil or a braid type. The foil shielding uses a thin layer of metal which grounds the noise through a terminal wire. The braiding method uses a woven mesh of metal wires which provide a low-resistance path to the ground.

 In extremely noisy environments, cables may require multiple layers of shielding. Take into consideration everything before choosing one.

 

Custom Cable Assembly

 

2.5 Jacketing of the Cable Assembly

 The outermost layer of a cable is its jacket. It protects the cable from heat, moisture, fire, and any chemical reaction. The jacket shields the cable from any mechanical damage during and after its installation, and They provide UV and Ozone protection to the cable. The jacket also does not let any moisture to enter the cable and protects any chemical reaction.

 Choosing the right kind of material for the jacket is essential. The environment in which the cable would be used should be kept in mind while making a choice. For example, a cable that is being used in an environment dealing with fluids should have a jacket that doesn’t allow any exposure to it. The commonly used materials for jacketing are Polyurethane, PVC, Thermoplastic rubber, CPE, and more.

 

Custom Cable Assembly

 

You should study the material before choosing to use them for your custom cables. Now, let’s learn about the cost issues that must be kept in mind while designing a custom cable.

 

 Chapter 3. Superior Product Quality of Cable Manufacturing And Assembly

 Safety is the biggest concern when dealing with electricity. You need proper certifications to ensure the quality of the material used is as you expect. The custom cables must have the ISO and UL certifications. Both of these organizations, test the cables based on certain industry standards and check their quality and performance.

While the safety certifications and testing procedures ensure the quality of a custom cable, the design of the cables to requires professional knowledge. Design elements like the conductors in use, jacketing of the cable, connectors, as well as the insulation contribute to the safety of the cable. For example, a cable might meet the costing for its requirement but if it doesn’t have appropriate jacketing, wouldn’t survive in the working environment.

 

So, an engineer who works on the design of custom cables needs to have a thorough knowledge of the materials. The material should meet the quality and safety standards as well as fit the client’s budget. Thus, any custom cable assembly organization should give their clients both quality and variety for the price they’re paying.

 

There are also certain industry-specific certifications that a cable must adhere to so that it can be used for its projects. For example, every cable in the Aerospace industry needs to have an AS9100 certificate. Some industries also require certifications that ensure that the cables don’t produce any toxic waste and are environment-friendly.

Other components like connectors and terminals should also be genuine. A low-quality product can cause damage to the equipment because the cable wouldn’t function properly. Therefore, the quality of the material is of the utmost importance when choosing it for your custom cable assembly.

 

Custom Cable Assembly

 

Chapter 4. High Level of Service and Support

The delivery of the product doesn’t mean that the service is over. Every cable assembly organization must have a team of professionals that helps you through the process. They should be able to assemble the cable at your workplace after delivery. The team should also be able to resolve any issues that may occur after the installation. They should be able to deal with any problem that a customer might have while using the product.

For example, our company has set up its LinkedIn and Facebook accounts to connect with its customers. The rise of social media and instant messaging services allows us to listen to your problems at any time and respond to them as quickly as possible. You can directly ask us questions, and we can work with you to resolve any issues. Our team of Consultants will handle your problems one-on-one. Apart from that, our engineers will help you with everything.

 

Custom Cable Assembly

 

Chapter 5. Achieve More With us

 Providing High-Quality Custom-Made Cable Assemblies
 

Custom cable assemblies are fit for the simplest to the most complex of tasks. Every material is chosen based on the client’s requirement ensuring quality and efficient working. The cables are designed, prototyped, and approved before being sent to production. The cables last you for a long time and don’t have any performance issues. 

 

We’re experienced manufacturers of custom cables and wire harnesses. Philosophy has always been to produce high-quality products for every customer. The design and the material of the cable are approved before a prototype is prepared. We involve our customers throughout the process to ensure their requirements. Each cable is tested before being delivered to the client. Our team of professionals takes care of your every need before, during, and after the sale of the custom cable.

We Specialize in:

          RF Cable Assemblies

          Power Cable Assemblies

          Custom Wire Harnesses

          Ribbon Cable Assemblies

          Molded Cable Assemblies

 

Conclusion

In this article, we’ve covered everything that you should keep in mind while designing your custom cable assembly. Carefully selected materials should be used for each component. You can contact us if you have any more questions about custom cable assemblies. Our team of professionals will help you pick the right one for your project.

 

Guitar Cable – All You Need to Know

Guitar cable

Serious about being excellent at playing the guitar? You need to understand the importance of a guitar cable. Sure, a good guitar cable can help you sound more professional if you think about it. Did you know though that a bad guitar cable holds power to make the sound dull and boring? We have compiled this guide to help you choose the best guitar cables for your guitar.

 We have completed our research and provided a ready-to-use guide to reduce your work. Are you ready to explore the world of guitar cables?

Guitar cable

Chapter 1: Meeting a Guitar Cable

To understand and distinguish between guitar cables, identify the different parts. The anatomy of a guitar cable is very interesting, for one. It plays a crucial role in determining how well it is going to perform. Yes, different manufacturers come up with different designs to fit their brand image. However, the structure itself is common to all guitar cables.

Anatomy of a guitar cable:

A standard cable consists of 6 basic parts:

1. Center Conductor:

It is responsible for carrying the audio signal with the help of electrical current. Without a center conductor, you will not be able to ensure that your performance takes place without any interruption. It helps to intercept the audio signals and transport it so that the sound can come alive. The center conductor should be able to latch onto signals with ease.

2. Insulation:

Whenever you are handling any electrical object, you cannot be flippant about its insulation. Insulation helps to contain the current. As a result, both the sound and your body remain unharmed. Good insulation is essential if you want to avoid accidents. It helps to keep the current isolated from other parts of the guitar so that there is no unprecedented damage.

3. Electrostatic Shield:

With electronics, it is not unusual to hear a strange handling noise when the machines are working. However, this sound can be very inconvenient when you are trying to play the guitar.

Guitar cables come with an electrostatic shield. It helps lessen the handling noise when a cable is compressed or flexed due to instrument movement. The cables can completely block any electrostatic fields. It helps avoid any signal breakthrough and stop the underlying hum.

4. Braided Copper Shield:

When you are playing an instrument, any interruption seems like a problem. You do not want to be disturbed by sounds and interference from other sources when you are playing the guitar. The braided copper shield helps to protect against just that.

The criss-cross lattice made of shielding conductor strands takes some time to assemble. However, the effort is worth it in the end. It tends to be rather stiff. Don’t worry though. It has a lot of structural tensile integrity. It prevents the stretching and breaking of the cable. The signal conductor especially can be very sensitive, and the braided copper shield helps to give it adequate protection.

5. Flexible PVC Jacket:

PVC is a material that is known for its durability. The PVC jacket will be durable since its resistant to tears and jerks. So with a PVC jacket, you can better protect your guitar cable. Since the jacket is flexible, you will not have to fear for your cable every time there is a small tug. PVC jackets also make for easy installation. You can expect your guitar cable to last for quite a while.

6. Rugged Tweed Outer Jacket:

Everyone wants their guitar cables to be strong and sturdy for that additional support. The outer jacket protects all internal parts from damage, which is why it must be made of sturdy material. The rugged tweed outer jacket helps to give the cable a rather “finished” appearance, and also protects it from impact. 

Now that you know how to build a guitar line, we can continue to explore why it is an essential part of the guitar. 

Guitar cable

 

Chapter 2: Why Guitar cable is essential?

You might have heard some guitar players rave about the importance of a guitar cable. They insist that the cable plays a very important role in helping them sound the way they do. If you are a person who has never considered guitar cables a priority, then read on.

Playing an electric guitar comes with its set of pros and cons. You cannot use an electric guitar without an amplifier. While that is an added responsibility, it also helps your music sound all the more impactful. To connect your guitar to an amplifier, you have to use an electric cable to get the desired effect. A good and strong connection will ensure that the sound coming from the amplifier is cohesive and clear. Unless you have access to wireless connectivity, you cannot afford to ignore the importance of guitar cables.

If the cable connects the guitar and the amplifier well, it will also help your voice sound better. Sometimes, with a bad cable, your voice can sound booming and distorted which automatically takes away some of your charms. Weak guitar cables are also incapable of providing a continuous connection. When your guitar and amplifier disconnect even for a minute, the sound stops. The spell over the audience is broken. On the other hand, an efficient guitar cable ensures you don’t have to worry about hiccups.

Guitar cable

 

Chapter 3: How to choose the best guitar cable?

Choosing a guitar cable can be tough especially if you are a newbie. There are lots of options on the market, and it is likely that you will get confused about which one to get. Your guitar needs that extra bit of love, so you should go all the way when searching for the perfect guitar cable. Following some pointers can reduce your work.

A Guitar cable essentially has seven key features which affect its performance. So you should consider them when you are making your final choice. It should satisfy all your requirements. 

3.1 Length and Capacitance for a guitar cable

A guitar cable is hardly more than 25ft-in-length because instrument cables tend to get noisier with the increase in length. The signal-to-noise ratio becomes too poor by the time it reaches your amp/audio interface. Short cables hence give you the cleanest sounds. However, you do not have a specific length required. If you are looking for it, high-end brands will even offer cables longer than 25 feet. It is because they use premium parts that allow the sound to be clean and quite irrespective of the length. 

The theory is that the shorter the distance your guitar signal travels, the better the signal transparency will be. Avoid high-frequency loss so that you can get that clear tone when you are playing and singing at the same time. 

However, there is one more way to look at the situation. I low capacitance and clarity are not your priority, then you will have a wider range of choices. Some of the best records available today were made using old cable technology. Some guitar players like their music to have that subtle damped quality which is provided by certain cables.

Guitar cable

 

3.2 Conductor material for a guitar cable

The conductor material is an important consideration. For one, it determines the flow of the electric current. You might have heard of Oxygen Free Copper or OFC which is considered to be a purer version of copper. Many manufacturers like to use OFC. The purity of the conductor is directly proportional to the transparency of the signal transfer. You will be able to catch a difference in the sounds created using OFC and copper cables when you listen to music. Some cables also have silver conductors, and silver is an even better conductor than copper.

There are two ways to use conductors in a cable. Solid conductors are prone to breakage which results in signal degradation. You might find that the sound is completely gone too. On the other hand, stranded conductors are more flexible. Thus, it allows them to deliver better signal transfer even when the cable is stretched. Smaller strands allow even more flexibility which is why most premium cables use that technique. In this case, the material used to make the conductor also makes a difference in how the two kinds of designs work. We will discuss this further in the next category.

Guitar cable

 

3.3 Conductor design for a guitar cable

As mentioned before, the conductors in guitar cables are usually of two standard designs. Solid conductors tend to be cheaper. They are also easier to solder. Manufacturers who want to make low-budget guitar cables like to use this design. However, the main problem with these cables is that they can break and snap very easily. Stranded conductors are meant to be sturdy but flexible at the same time. However, you will have to shell out some extra money if you want to for the stranded options.

Solid conductors have one single wire, but stranded conductors are made using multiple strands of conductor threads. They are twisted together to make one solid center. You can measure the gauge of copper strands with the help of the standard industry unit AWG.

For stranded guitar cables, some manufacturers like to give a coating over each strand, so that they are easier to use. However, it causes the ‘skin effect’ which might be a problem for many players.

Guitar cable

 

3.4 Plug Joint- connector quality for a guitar cable

You should be careful about the part where the cable is connected to the plug. Premium cables have better soldering which helps strengthen the connection. Some cables also come with solderless joints. You should also take into account strain relief so that your cable can withstand improper bending at the joint. However, most cables are unable to survive sudden pulls.

You can either use straight or angled plugs depending on the instrument you have. Most guitars, amps, and pedals are compatible with straight plugs, but they can be intrusive. On the other hand, angled plugs allow for better positioning of the cable. It works well for top mounted output jacks but are incompatible with outputs which are constructed or recessed. You can choose the plug based on your style of playing and preferences. 

Guitar cable

 

3.5 Shielding for a guitar cable

Shielding helps to block out interference when you are playing the guitar. Since guitar cables are “unbalanced,” they do not come with noise cancellation provisions. They are vulnerable to radio frequencies and magnetic fields. However, you can avoid this interference using one of these three methods of shielding:

· Braided shielding: This is the most expensive option, but for a good reason. It offers maximum strength and prevents interference from both EMI and RFI.

· Serve to shield: This is a less expensive option but comes with better flexibility. It also gives excellent shielding features.

· Foil shielding: If you don’t have a high budget, then this is a choice.  It is not very durable and is incapable of giving you very good protection.

You can also reduce ground-loop hum by simply using these two tips:

· Do not run the cable parallel to extension cords or AC power cables.

· Do not coil up the excess cable length and keep it beside your amp.

Guitar cable

 

3.6 Electrostatic shielding for a guitar cable

 Have you ever used cheap guitar cables? You will know that there is a crackling sound which occurs whenever you move the guitar even an inch. The generation of static electricity is the reason for this phenomenon. The friction between the copper shield and the insulations leads to an annoying sound.

Manufacturers have begun to insert an electrostatic shield to discharge any static build-up. They either use Dacron or Conductive PVC to make the shield. The former acts as a “noise-reducing tape,” while the latter offers better conductivity and is more flexible. 

Guitar cable

 

3.7 Insulation material for a guitar cable 

You should know that capacitance is created when two materials carrying electric current get divided by an electrical barrier. The value of the capacitor should be low to allow a better high-frequency response. It also helps to reduce triboelectric noise. Materials like polyethylene and other thermoplastics are commonly used for cable insulation. High-end cables also have special polymers.

Guitar cable

 

Chapter 4: Where to buy custom guitar cable?

Sometimes the customization is the best option. If you customize your guitar cable, then you will not have anything to worry about anymore. You can buy from us directly. Once you contact us, we will help you in every way we can. 

About Us:

A daughter company of OurPCB Co. Ltd, Cloom provides excellent wire harness services. We cover Electronics wiring harness, Signal wiring harness, Power cable and more. We will assemble and custom design your cable according to your instruction. Then, ensure that it reaches you on time by using the most efficient delivery route.

Cloom Cable supplies custom cable assemblies. With us, you can be sure that your idea will find a form. Our team can turn any design into a workable harness so that our customers are happy and satisfied. We partner with bigger companies offering a regular supply of custom cable or wire harness assemblies.

Our features include:

· We only use original or equivalent parts.

· We have offshore manufacturing facilities.

· The company also offers domestic molding.

· You can avail our custom tooling feature.

· We are prepared for both large and small volume production.

We accept individual orders too, paying close attention to every cable that we manufacture. We know our customers deserve nothing but the best. Want us to customize your guitar cable? We will ensure that the resulting production matches your description perfectly. We can deliver both large and small quantity orders without any problem. Our specialty services help us to build fully-molded cables. Since we have been in the industry for a long time, our expertise is unmatched. We make all our products undergo through quality-checking before they are shipped off to you.

We understand how essential guitar cables are for players. We promise to deliver your dream guitar cable to you.

Guitar cable

Conclusion:

The above guide will help you know the guitar cables better. Narrow down your requirements with. Make your guitar get the best performance. Give it the gift of a custom-fit cable. With our customer-centric services, you stay in the loop at all times.

Have we helped you figure out how you would want your customized guitar cable to be? Please get in touch with us, and we will love to take it forward.

 

SAE Cable – the Ultimate Guide to How to Choose

SAE Cable

The SAE cable is a cable used to charge vehicle batteries and power various automotive and motorcycle accessories.

You may be confused, how to choose the right SAE cable? Before answering this question, you need to learn some necessary knowledge.

That’s why we’ve prepared this guide to tell you everything you need to know about SAE cables.

So let us achieve.

SAE Cable

CHAPTER 1: What is SAE?

 

Definition

SAE or Society of Automotive Engineers is an international professional association which develops global standards for engineering industries. The standards of the organization harmonize the production of different types of cables and electrical equipment and offer a foundation for all manufacturers to be on the same page.

SAE standards enable manufacturers to improve their quality of products and meet safety guidelines. The SAE cable in the scope of our article is used to establish a connection between a battery and other devices.

Specification of SAE Cable

The SAE cable can be called a ‘hermaphrodite’ connector because it features both male and female connectors. The cables are generally used for automobiles and motorbikes though you can also use them for solar panels and alternative energy applications.

It is one of the components of a PCB that are soldered to provide it extra sturdiness.

The SAE cable comes with two conductors and commonly utilized to provide a maintenance charge to a car’s battery.

When harnessed with a battery system, the polarity of the terminals is designed to prevent any incidents of the short circuit even if the exposed ends come in contact with the metal vehicle chassis. For this reason, the exposed terminals of the cable are connected to the negative outlet of the battery. On the other hand, the positive end of a battery charger is often exposed and hooked up with the concealed SAE connector.

The circuitry of the battery charger also contributes to reducing any possible risks of short circuits. Lead-acid batteries have higher chances of experiencing short-circuits, so you need to use a good quality SAE cable to mitigate the risks.

SAE Cable

Next, we will discover the implications of SAE connectors and discuss the widely used SAE battery connector.

SAE Cable

 

 CHAPTER 2: SAE Connector

 The SAE connector is mainly used for automotive applications and solar solutions. But their versatility means you can also use them for other industries. One of the common types of SAE connector is the SAE battery connector. Let’s find out a bit about it!
 

SAE Battery Connector

 

SAE CableThe SAE battery connector is a simple cable that connects to your battery to other devices like chargers. It has rings or clips at one end to connect to the battery and features a standard SAE connector on the other end. The cable also has a 15 Amp to 25 Amp fuse in between for protecting the battery.

You can set up the cable and connect a battery tender to charge the battery of your vehicle or motorcycle.

The SAE battery connectors don’t have the risk of a short circuit even if the unexposed end comes in contact with a metal. For this reason, they are suitable for use with different types of automotive parts safely.

For example, you can use an SAE cable with a round end and SAE connector on the other end to hook up a heated vest. The SAE cable connects easily with the SAE cable connector to establish a connection. You can channel the SAE connector from the side of your bike and connect battery tender or other devices.

The SAE battery connector features two ring terminals which you have to connect to the positive and negative points of the battery. The terminals are generally colour-coded in red and black for your convenience.

You can buy longer SAE connector cables which can measure 25 feet. These are ideal for use in the garage where you need to have power access for the battery charger which can be located away from the vehicle.

Some manufacturers can use different types of connectors, but SAE is preferred because they are easy to use, affordable, easily available and safe.

In the next chapter, we will discuss SAE plugs and then take a look at SAE adapter.

 CHAPTER 3: SAE Plug

 SAE plugs can be used for basic wiring and general purpose applications in motorcycles and cars. The SAE plug at the end of the cable enables you to connect different accessories and charger boxes. Most of the SAE plugs are compatible with motorcycle tank bags.

The SAE plugs are used across different industries and applications such as alternative energy, utility and off-grid solutions, recreational vehicles, vehicle installations, emergency and more. Their versatility also makes them suitable for navigation equipment, mobile phones and laptops.

The SAE plugs are made for low-voltage though you can find many products which handle a higher amount of voltage for use in RVs, trucks and other heavy-duty applications. You can find different lengths of SAE plugs for automobiles of all sizes.

After the initial job of setting up the SAE, plugs are over. You can look forward to a tool-less assembly then onwards.

SAE Adapter

SAE Cable

You will be able to find different types of SAE adapters which can be used with a wide range of applications. For example, you can have a USB adapter right inside your vehicle (we will discuss in detail about SAE to USB a bit later) or take advantage of a male to female adapter to establish a connection.

Another type of SAE adapter is commonly used to connect traditional SAE chargers or jumpstart equipment to newer types of cables. These are sometimes used in power sports applications along with automobiles and provide an easy way to connect different equipment. Generally, the adapters are designed to achieve minimal power loss and maximum current flow.

One form of SAE adapter is quite common in cars and helps you light up your smoke. The convenient SAE to electrical lighter adapters sit comfortably in the dashboard of your vehicle and are connected to the battery on the other end.

Different accessories and equipment manufacturers also produce custom adapters to accommodate their products. For example, you can find custom adapters that fit with chargers, solar panels, heated clothing, GPS and other SAE devices.

SAE Cable

Now it turns to find out more about SAE to USB cable.

CHAPTER 4: SAE Cable

The other thing when it comes to choosing the right SAE cable is to know what type of cable you need it first.

SAE cables come in all shapes and sizes and are made to suit different needs. We have already discussed some of the applications like heated clothing and battery chargers that use SAE cables.

The advance of technology and change in our lifestyle have led to the development of new types of SAE cables to meet our modern needs. We use some gadgets as a part of our daily life which need a power source to keep functioning.

Many companies have started making SAE cables geared towards the gadgets like SAE to USB cable.

SAE to USB Cable

USB has become a popular format for the different electronics around the world. Having a common interface makes it easy to keep all your devices up and to run with simple charging options.

SAE to USB cables enable you to charge your cameras, mobiles, tablets, GPS navigation and more just by connecting them to the USB port.

SAE to USB cables has an SAE connector at one end and USB port at the other end. The SAE connector is hooked to the battery unit of your vehicle or motorcycle while USB connectors are placed on the dashboard or your fuel tank.

You can also find SAE to USB adapters, which are a portable box or dongle-shaped devices with UBS port and an SAE connector. You may need to use a separate SAE extension cable to connect the adapter to the battery.

The SAE to USB connectors delivers different levels of power such as 1.1 Amp, 2.1 Amp and 3 Amp. You should check the power compatibility of your device before connecting them to the UBS ports. A low power level automatically protects the battery from total discharge.

The voltage of your battery is also another important consideration as not all SAE to USB cables can sustain the same amount of voltage. Some can sustain as high as 12 Volts while others can support low outputs of 5 Volts.

You can find a single or multiple USB ports on an SAE to USB cable or adapter. The USB end sometimes comes with a protective cap to seal the ports when they are not in use.

There are also a few things that make your SAE to USB cable safe and efficient. You can look for safety features like protection for overheating, short circuit and high voltages. Also, it’s better to go for cables and adapters which are water, dust and weather resistant.

In our next chapter, we will give a brief overview of SEA connector extension cable.

CHAPTER 5: SAE Connector Extension Cable

SAE Cable

Many times you may not find the length of your SAE cable adequate for your purpose.

Sometimes the battery chargers need to be connected with wall AC outlet, and the SAE cable may not be able to reach the vehicle parked outside. You may also want to have a bit of freedom and charge your devices sitting by the side of your motorcycle. At times the standard battery SAE harness falls short in length leaving you in a fix!

An SAE connector extension cable comes to the rescue in such situations by offering you an extra length of the cable. You can connect them to the SAE plug and hook the other end to the battery charger or your device.

SAE cables have specific standards which define their scope and application. We will take a look at the common standards in the next chapter.

CHAPTER 6: SAE Cable Standard

SAE cables have different standards suitable for use in the automotive industry. J2183, J1127, J2863 are some of the standards in use. We will take a look at some common standards and find out what they are used for.

J2183 is single core SAE cable that can be used to supply DC electric between 60 Volts and 600 Volts. You can use them for high-energy applications like solar grids and also for high-power automotive needs of trucks and RVs. J20320 SAE cables are ideal if your job involves assembling ignition cables.

The J1127 is the commonly used low voltage battery cable used in motorbikes and cars to connect the battery to different devices using an SAE plug. The J1128 is the low voltage primary cable necessary to charge your vehicle battery and jumpstart it. J2863 is meant explicitly for automotive trailer tow connector and can withstand high loads of DC.

Usually, you don’t have to confuse yourself by remembering and evaluating all the SAE standards. The manufacturers of SAE cables duly declare the specifications of their products and the applications so that you can choose easily based on your needs.

We have almost arrived at the end of our article. Before wrapping things up, we will take a look at different types of SAE connector to cables.

CHAPTER 7: SAE Connector to Cable

SAE Cable

 Like we have already discussed, you can get your hands on different SAE connector to the cable. You need to determine your need and application in order to choose the right connector. We will explore the common type of connectors so that you can find it easy to make your choice.
 

SAE Connector with Leads

SAE connector with lead is used as automotive cables and suitable for rearview camera systems. The cables have a standard SAE plug at one end while the other end is exposed so that you can connect them to any wire or connector.

The SAE cables are designed to withstand high levels of heat, oil, solvent and abrasion. The insulation material allows the cable to have a low-temperature resistance and high scrape strength.

SAE to SAE Connector

The SAE to SAE connector comes with SAE plugs at both ends, as the name implies. You can use it for automotive wiring and connecting to various vehicle and motorcycle accessories. The cables are also suitable for military, industrial and agricultural use and work with older SAE models without any problem.

The SAE cables are also made to be solvent resistant, heat resistant and weather resistant. You can use them for any application which demands the transfer of DC power. Generally, the cables have a smaller over a mould which allows you to fit them in tight spaces.

SAE Connector with Battery Clamp

You can take help of an SAE connector with battery clamp to directly supply power to your devices from the battery. It features a conventional SAE connector in one end and two clips or clamps on the other to connect to the battery.

The clamps are colour-coded in red and black so that you know which one goes to the positive and which one connects to the negative.

Conclusion

SAE cables have a wide range of application in different industries such as automotive, agriculture, military and renewable energy. They come in different specifications which you must be aware of after reading this post. Knowing the specifications is necessary for choosing the right SAE cable and the success of your project.
 

Why Will You Love Us?

Specialized products like smartphones and laptops cannot be equipped with traditional rigid circuit boards without compromising on their compact design or lighter weight. An ideal solution is flexible PCB that is comparatively newer technology and is being used too widely in medical, automotive and consumer electronic products.

You can order SAE cables with custom specifications or international standards by getting in touch with us. We can manufacture high-quality and safe wiring solutions meeting your design and parameters. You can go for customized lengths, insulations, connectors and more depending on your project.

VGA to HDMI – The Ultimate Guide on How to Achieve the Best Conversion

VGA to HDMI

For people that are new to the all the new inputs and outputs, it can be quite confusing knowing all the new devices and methods out there.

You may face situations that require you to switch your display technologies. 

Your video signals can be adapted in both direction between VGA and HDMI, but it is useful to know about the different limitations and cost differences that come with each connection.

 

VGA to HDMI

This guide is a great way for you to better understand certain connection situations, like connecting VGA to HDMI.

We’ll help you gain a better understanding of the difference between VGA to HDMI, the various directions to use, as well as the most efficient ways to connect various types of technology in the best cost-efficient and effective way:

CHAPTER 1: VGA to HDMI

VGA to HDMI

 Before getting into any conversion methods, you’ll first need to understand what VGA an HDMI means. VGA stands for “Video Graphic Array.” 

In previous years, VGA became the fundamental lowest denominator for every computer graphics system. Meanwhile, HDMI stands for “High-Definition Multimedia Interface.” 

It is the now more common interface that works to transmit both audio and video signals digitally using an HDMI-compatible source.

There are two main definitive differences between HDMI and VGA sources. 

The first difference is the type of interface, with VGA being analog and HDMI being digital. 

The second one is that VGA only provides you with video transmission whereas HDMI involves both audio and video transmission.

Due to these differences, you will require not only a cable when connecting an HDMI device to a VGA device, but for the conversion to properly occur, you will need an adapter as well. 

That being said, it’s great to know that these adapters are compact and very cheap, most of them averaging around 20$.

Generally, devices with a VGA interface provide reduced video resolution in comparison to newer HDMI devices. PCs that makes use of VGA interface have to work with lower video resolution due to limitations with the video card. 

As for previous displays using the VGA interface, you usually have a problem with screen resolution.

CHAPTER 2: Can VGA to HDMI Carry Sound? 

VGA to HDMI
 
   I think it’s safe to say that you now know that VGA interfaces are incapable of transmitting an audio signal. It is also accurate for situations where VGA is converted to HDMI, even though HDMI does provide audio.

To utilize audio support in such cases, you’ll have to get a separate cable that acts as an audio channel. Usually, a PC or TV set comes with the basic 3.5mm audio port. 

It resembles a regular headphone jack, and in laptops and computers is the main headphone port.
Occasionally, your TV set can also come with an audio port as well as an HDMI port just for the exact purpose of connecting your computer that makes use of a non-HDMI interface (such as VGA or DVI). 

In these situations, you’re in luck since you’ll only require the 3.5mm audio cable without any other conversion technology.

Sometimes there are audio inputs seen in devices known as RCA connectors. These audio connectors can also be called component audio connectors. However, a regular person would be able to recognize them more easily as the colored ports in a TV: red, yellow and white.

A video is transmitted using the yellow port, whereas the white and red RCA ports are designated for audio signal transmission. 

In case your TV monitor needs an RCA for its audio, i.e., only the red and white, then you have to get an affordable 3.5mm audio port to the RCA device converter.

 CHAPTER 3: VGA to HDMI Converter

 It’s pretty obvious that a lot of technical things need to happen simultaneously, to change a VGA signal into HDMI. 
These things usually involve connecting these two interfaces. For this to happen, it is essential to transmit the VGA signal using a converter, that will send the VGA’s analog signal along with your stereo’s audio to change them both into digital transmissions.

These will then be relayed out through your HDMI cable to connect with a monitor that has an HDMI connector. 

The converters register the analog signals that are delivered to them from the computer or any other device and then convert those signals in digital so that the HDMI monitor can read them.

This process occurs without any obvious breaks or input, so all you have to do is connect the devices. While the conversions between the two different signals are happening between the device and converter, the video images are simultaneously being fit according to size and format for your display monitor.

Most converter scaling is also able to accommodate image resolution changes for widescreen monitors. That said, you need to be aware when choosing one of these products to ensure that the converter has the necessary input connectors you will need.

Certain VGA to HDMI converters can also come with something that is known as composite video input, basically a round, yellow RCA connector. Others come with the previously discussed composite three-colored RCA connector. Either way, both will try to change into the digital HDMI signal.

While these input devices aren’t exactly “VGA,” they are still commonly known as VGA to HDMI converters. Most of the typical VGA to HDMI converters can differ, with the main differences being:

1.The type of connector that is accepted, which can be VGA, composite, component or S-video)

2.The accepted base resolution

3.Which aspect ratio or ratios the converter can work with (regular 4:3 or widescreen 16:9)

4.The provision of any additional switcher that will allow users to work with multiple inputs (that said, having multiple inputs doesn’t technically mean that you can alternate between them)

5.The provision of any DVI output connector (HDMI and DVI share similar video signal characteristics with the absence of audio, within a separate connector package)

6.The resolution of the output, which can be 480p, 720p, and 1080p

7.The power sources

8.The option of having TOSLINK digital audio connectivity

9.The converter settings, which can vary between automatic, manual, or even automatic along with manual overriding.

Section 3.1: VGA Output to HDMI with audio support

Since a converter does not provide audio, you’ll need additional support. That’s where an audio adapter comes in. You can find multiple options or packages of converters that come with audio adapters suited for your PC, TV or laptop. 

They’re usually inexpensive and can work well with most older devices. That said, you need to make sure the cables and adapters are compatible with your ports and system requirements00.

Section 3.2: How do I connect VGA output to HDMI?

 

Now that we know about the different interfaces and their connection and conversion methods, it’s time to start the main task. Connecting an older VGA interface to any monitor or TV using an HDMI device is simple, but you will have to undertake some purchasing on your part:

  • Step 1: Get any VGA output to HDMI converter box.
  • Step 2: Find your VGA cable, which generally comes along with any computer.
  • Step 3: Connect the VGA cable into the computer’s VGA output.
  • Step 4: Plug the remaining side of your VGA Cable into the VGA input of the converter box.
  • Step 5: Connect the HDMI output to your converter box.
  • Step 6: Plug the HDMI input part of your HDMI cable into the TV set or computer monitor.
  • Step 7: Once you have turned on the computer and your HD Device, you will be able to display the computer video on the HD device.

 CHAPTER 4: VGA Output to HDMI Cable

VGA to HDMI

 The first component of the conversion system is a converter cable. It is important to note that for the VGA source to be converted to HDMI and vice versa, your converter will have to be an active device in comparison to a passive device. 
It means that one component is going to provide passive conversion without any switches between the directions.

Now to understand the VGA output to HDMI cable. This type of converter will not be able to connect a VGA system to an HDMI one since VGA sources receive analog signals as opposed to HDMI sources receiving digital ones. 

Using a cable for transmission will only cause a passive connection since either device won’t read the signals. That is why you require an actual conversion to allow connection between the systems.

That said, the cable can be used with an appropriate adapter to get you the appropriate conversions. These cables are also very cheap and easy to connect. Even so, converter boxes are generally more ideal since they do the entire active process.

 CHAPTER 5: VGA Output to HDMI Adapter

 One other way to connect your old PC device to an HDMI input present in a monitor or TV is by using an adapter. If your PC only comes with a VGA output, you will require a converter. 
To use the converter, you necessarily need a VGA to VGA cable (male connections_ along with an audio cable. Use either stereo mini to RCA or an RCA to RCA (both connections being male), which depends on the output you get with your sound card.

It’s obvious that you’ll also require the HDMI cable to plug the VGA output to HDMI adapter into your HD device. If the computer utilizes a DVI output, you’ll have to get a DVI to HDMI cable, or else you can get a DVI to HDMI adapter along with a regular HDMI cable.

These options are typically more restricted if someone has a notebook computer, which typically does not come with any HDMI output since you are not able to switch your graphics card. 

Even if this were a possibility, you would still not be able to incorporate the HDMI output into your notebook chassis. In the end, the only options you have are to get a converter as we discussed previously, or get yourself a more modern notebook computer.

 CHAPTER 6: HDMI Female to VGA Male

VGA to HDMI

 An HDMI output to VGA converter is generally an inexpensive cable. It is capable of transmitting an HDMI signal from a device to a VGA interface on a much older display. Since VGA is now growing scarcer with time, you should only use this connection choice as a last resort.

You should know that an HDMI cable can send both audio and video signals through the one cable. That said, VGA cables are only able to transmit a video signal. 

In case you want to have both audio and video, you will have to get yourself a converter that comes with a VGA cable, along with a separate audio cable or USB device that has audio capability. The process is pretty similar to VGA output to HDMI conversion.

Now, here’s where it gets a bit tricky. You may either choose between male HDMI to female VGA converters or vice versa. That definitely will sound very confusing to anyone new to the technology world. However, there’s no need to worry. The difference between a female and a male connector is pretty simple.

The idea is quite basic. Male cables or devices generally have a pin that sticks out. You have to add this into a plug or input. Female devices, on the other hand, come with plug-in holes which are meant to receive the male pins. 

The only exception to the rule is a DC Jack. In this case, the receptacle comes with a pin while the line comes with the hole.

Depending on your device ports and receptors, you can choose between either converter. The function remains the same. It only indicates the type of cable or input you have.

 CHAPTER 7: Mini HDMI to VGA

VGA to HDMI

 A mini HDMI to VGA converter is a straightforward device that can convert from HDMI to VGA. It allows you to use it with any VGA projector or VGA monitor. Similar to conventional converters, this device needs no power source and utilizes the basic technique of ready-to-play.

This converter is ideal for laptops or PCs that require a short connection distance. It’s easy to plug in, simple to use and convenient for simple device conversions. These cables also have reduced the risk of damage with shorter connections.

Conclusion

 In conclusion, VGA output to HDMI converters is positive in today’s digital world. Nowadays you can find a large number of different electronic devices that can come with either port. So, such converters can help you transmit signals without any hassle or connection issues. 
Not just that, but VGA output to HDMI converters are finally becoming much more widely accessible.

Some useful tips and tricks to remember include always setting your television’s image resolution to the ideal fit. It will enable your converter to work effectively. Contact proper professionals and experts in case of any issues. 

Different companies provide different converters, but it is helpful to know the main features of your converter.

Well, hopefully, this detailed guide has provided you with a better understanding of the digital world. Whether you’re looking for some media playing at home or looking for some quick conversion solutions at an IT department for your job, this article should fill you in with the best conversion solutions and options.

Coaxial Cable-The Ultimate Guide to Choosing the Right One for You

We need to use coaxial cables in our homes or office for various video and audio installations. 

It also has widespread commercial use in the telecommunication, cable TV, and internet industry. 

Whether you are looking to use a coaxial cable for your home or want to make commercial installations, it is a good thing to know what you are dealing with. 

Click here to learn about our coaxial cable customization service.

If you want to dig into the coaxial cable, I think you can keep reading this guide. Let’s start.

Chapter 1: What Is A Coaxial Cable?

 Coaxial cables are used to transmit video, audio and voice signals by telecommunication, internet, and cable TV providers use coaxial cables to transmit video, audio and voice signals. It is also widely used in homes to connect DVD players, speakers, digital cable set-top boxes and similar applications.

The specialty of the coax cable is that it can ward off external interferences and transmit a strong signal without loss of quality. The wires have a central metal core, generally made from copper and an outer insulating layer.Over it, a layer of conductive shielding made of foil or copper mesh is applied, and then another external insulation is provided.

Generally, coaxial cables have a female connector at one end and a male connector on the other side for making a connection. That is how it looks like:

The internal view of a coaxial cable

Now let’s explore the different types of coaxial cables and their application.

 Chapter 2: The Types of Coaxial Cables

 

2.1 Digital Coaxial Cable

The digital coaxial cable is similar to RCA connector in looks, but it carries digital signals instead of analog ones. The thickness of the digital coaxial cable is higher than ordinary connecting wires because it comes with shielded foil or mesh to shield the interference of signals.The cables also have a higher bandwidth so that it can carry the digital signals efficiently.

You may not be able to tell the difference between a standard cable and the digital coaxial cable just by looking so better enquire what you are buying.

2.2 Coaxial Digital Audio Cable

Coaxial digital audio cable is necessary to connect two audio sources. You can connect your laptop or computer to the amplifier and transmit digital audio signals between the two devices. There is a male RC jack fitted at both ends of the cable.

You can connect the cable to the sources on either side. Unlike analog audio cables, only one wire is needed to carry the audio signal in coaxial cables. Generally, coaxial digital audio cables come with a rating of 75 ohms so that it can transfer the signals efficiently.

The end of the cable might be color-coded in orange or black for convenience.

You should use a digital coaxial cable for your audio needs as RCA cables suffer from loss of quality as the length increases and absence of shielding. That being said, coaxial digital audio cables are a bit more expensive than RCA cables but worth it!

Coaxial digital audio cable

2.3 75 Ohm Coaxial Cable

75-ohm coaxial cables have an impedance of 75 ohms.

Ohm is used to measuring resistance which is generated by the flow of electrical signals inside a circuit.When we are transferring DC through the circuit ohm is used to measure the strength. However, in the case of AC, ohm represents the impedance.

75 ohm and 50-ohm coaxial cables are used for standard applications and are used as industry standards. 75-ohm coaxial wires are ideal for sending signals through the cable effectively without losing the signal strength during the process.The cable is commonly used to connect cable TV receiver boxes, satellite TV, FM/AM radio receivers, high definition TVs and police scanners.

You can also find the 75 ohm cable in case of coaxial digital audio cables.The capacitance and low attenuation also makes it ideal for any kind of digital video, digital audio and data signals.

2.4 White Coaxial Cable

The white coaxial cables come under the purview of RG6 category. It is equipped with a thick conductor and comes with a larger dielectric. You can also find better quality of braid and foil in the cable for effective transmission of signals.

White coaxial cables are used as the industry standard for internet, satellite and cable TV. You can also achieve a better result in appearance as white color of the wire easily blends in with your interior décor or wall colors. It also produces less remarkable results when wired around trims or ceilings.

2.5 TV Coaxial Cable

You can use the TV coaxial cables to connect TVs, satellite dishes and VCRs and current RF aerials. The coax cables come either as male to male connectors or male to female connectors.You should check out the type of connections your TV and cable boxes have to decide which one you need.

Generally, the TV coaxial cables will have an impedance of 75-ohm for better signal transmission. The connectors are gold plated or silver plated in a bid to improve the quality of transmission.The length of the cables is usually short and you the regular TV coaxial cables are 10 meters long.

TV coaxial cable

2.6 Coaxial Audio Cable

Coaxial audio cables are used to establish audio connections between two sources such as DVD or CD players, media players or turntables and speakers and amplifiers. Coaxial audio wires transmit digital signals from one source to another.

The cables are generally hardwired and use copper wire with a shield around it. They are quite durable, and both ends are fitted with RCA jacks for connection. Usually, the audio coaxial cables are short in length to maximize the signal strength and start to lose signal as the distance increases.

2.7 RG6 Coaxial Cable

The RG6 coaxial cable is required for a wide range of commercial and residential purposes.The term RG6 is applied to different types of coaxial cables which differ in the composition of the internal conductor, shielding material, and kind of dielectric.

This kind of cable is derived from military use which refers to Radio Guide. The six is used for covering to the sixth page of the guide where the information was located.The term RG is obsolete and used to refer to coaxial cables with 75-ohm impedance and 18 AWG center.

You can find the most common use of the wire for cable TV installations. The wire can be used to route and distribute cable signals to home and within it. And it has been chosen as an industry standard for cable TV connections taking the place of RG59 cables in the recent past.

Generally, the cable has a steel center conductor coated with copper and features aluminum braids or foil with around 60% coverage.

The cable is also used for professional video applications. The conductor is generally made of solid copper and features a heavy shielding of up to 95% with aluminum foil or copper braids.The cables can transmit a serial digital interface (SDI) signals or baseband analog video signals.

The tolerance of the cables is heavily controlled to enhance the stability of impedance.The wires have a different type of connectors fitted at both ends, and you need to choose them based on your purpose. They can have BNC connectors, F connector and also RCA plugs.

It is also suitable for CCTV connections and have heavy shielding.

2.8 100 ft Coaxial Cable

You may need a 100 ft coaxial cable for commercial use or at home depending upon your purpose.can be used for a wide range of audio and video applications are come with different connectors for greater versatility.

The cables are made durable with strong shielding so that they can resist wear and tear. You can use them to connect yours over the air satellite dish with your TV or for distributing cable TV connection between different rooms in your home. The conductor is also made of copper so that signal is carried on effectively without significant loss.

1oo ft coaxial cable

2.9 Flat Coaxial Cables

You can use a flat coaxial cable instead of the round shaped one for specific purposes around your home or office.The different types of coaxial cables may come in flat shape whether they are RG6 cables or digital audio cables.

You can use the flat cables if you don’t want to drill holes in the wall. They are also convenient when you place them under your window sash or the door jamb. You can find different connectors fitted at the ends for various applications.

Flat coaxial cable

Coaxial Cables used for Cable TV

Today the cable TV industry uses two types of coaxial wires in most installations.The most popular choice is the RG6 coaxial cables which are used commonly in homes to connect cable TV receiver boxes with televisions and the main line. 
You can also use the 75-ohm coaxial cables for cable TV installations as it is the industry standard. The two types of coaxial cables are also ideal for connecting satellite dishes with television sets. You can use any of the wires for video installations.

Now that you have got to know about the different types of coaxial cables let’s take a look at how to set them up in the next chapter.

 Chapter 3: How To Splice Coaxial Cables?

 Splicing a coaxial cable is an easy job if you have got the right tools. You can also do it without tools but the process it a bit more taxing. Let’s find out how to splice coaxial cables using tools available at your local hardware store. You need to arrange the following tools for the job-
  • A coaxial cable stripper (compatible with your coax cable)
  • Compression connectors (matching the input of the device you will be using)
  • Splice adapter or barrel connector
  • Compression tool
  • Extra coaxial wires (if you are extending the length)

It looks like you have gathered the required tools. Now let’s take a look how to go about splicing your coax cable.

1. Strip the coaxial cable with the coaxial cable stripper

Insert the terminated end into the coax cable stripper. Ensure that the end of your wire aligns with the guide on the stripper tool. If you don’t align it with the guide, then the lengths of coaxial cables being spliced will not be uniform.
Now rotate the cable stripper around the cable for few times and check to see if it is done.Remove the stripper tool and slowly pull off the end of the cable from the cut. You will be able to see the inner conductor in the center of the wire.

Fold the wire mesh or foil around the edge so that they don’t interfere with the core. Make sure to hold all the wires or mesh as any left dangling will interrupt the signal transmission and quality.

Repeat the process with the other end of the coaxial cable too.

Coax cable stripper

2. Insert the compression connectors

Insert the compression connectors over the insulated edge and ensure the metal core is not damaged.The metal core should be sticking out of the connector once it is placed.

Insert the other compression connector carefully in the same way on the other end of the coaxial cable.

3. Use the compression tool to compress the connectors

Keep the compression connector in place and put it inside the compression tool. Now apply enough pressure to crimp the ends of the connectors.

Do the same thing with the other connector at the other end of the cable.

Compression tool

4. Use the splice adapter or barrel connector

Insert both ends of the coaxial cable in the barrel connector so that the metal core enters the female jacks on both ends. Push the collar of your cable connector tightly in the barrel connector to get over with your job.

Coaxial Cable Signal Booster

You can install coaxial cable signal boosters which enhance the quality of the signal transmitted by the cables. The amplifiers can be used for your TV to antenna connection, satellite dish connection and for improving cable TV distribution in your home.
There are different types of amplifiers available, so you should check whether it is compatible with your installation before purchasing.

Coaxial Cable Splitter

Coaxial cable splitters are small connecting devices that have a single input and several outputs.For example, you can connect the cable line into the splitter and connect multiple television sets using the outputs.
Generally, you can buy two-way cable splitters and four-way cable splitters from your electrical store.

Coaxial cable splitter

Coaxial Cable to HDMI

Coaxial cables may not be compatible with modern high definition TV sets equipped with an HDMI port. You have to use a six-sided plug to fit in the input. However, you can convert coaxial cable to HDMI by using a powered adapter available in electronic stores. 
You have to connect the coaxial cable carrying the signal in one port and the HDMI cable to the other port.

Wireless Coaxial Cable Transmitter

You can get a wireless transmitter for your coax cable for distributing TV signals. Generally, it comes with a receiver and wireless transmitter along with a power adapter.

We have to connect the cable TV into the receiver box while the TV will be plugged into the receiver. This way you can transmit the TV signals wirelessly.

Now that you have a good idea about how to splice your coax cable and use different tools, so let’s increase your knowledge on the subject a bit!

Wireless, coaxial cable transmitter

 Chapter 4: Extending Knowledge of Coaxial Cable

 

4.1 Best Coaxial Cable

RG6 coaxial cables are the best and industry standard for home and commercial use. They have a high dielectric with a thick conductor and come with improved mesh and foil.

You can also go for the quad-shielded RG6 coax cables which have extra coatings of foil and mesh to prevent any outside interference. These are suitable for homes located near police stations, fire departments, TV stations, and airports.

RG6 is also the best choice for cable internet as it has enough protection for active transmission of signals.

4.2 Coaxial Cable Adapter

Coaxial cables are not suitable for bending around corners or sharp angles as it may damage the wire. You can use coaxial cable adapters to prevent such damage. 
Various adapters are available in the market such as 90-degree adapter which has a male jack at one end and a female connector on the other end.

You can insert the coaxial cable ends matching the jack of the adapter and lay your cable without any worries.

90-degree coaxial cable adapter

4.3 Target Coaxial Cable

You can purchase a wide range of coaxial cables from the Target store. The wires are ideal for use at home for internet or cable TV or for connecting other devices. You can also find commercial coaxial cables at Target.

4.4 Outdoor Coaxial Cable

Satellite dishes, cable TV or internet installations might need the outdoor use of coaxial cables.Sometimes you will also need to bury the wires underground to make connections.

Outdoor coaxial cables are weather resistant, and you can expose them to rain or sun. They are also ideal for underground connections and won’t let moisture in. The cables also feature heavy shielding to prevent any outside interference with the signal transmission.

4.5 Coaxial Cable Amplifier

Coaxial cable amplifiers are small devices which boost the signal transmission of your cable TV or internet. You have to put the source cable in one end of the device while the other terms connected to the devices. It can be found in general electronic stores.

We have given you a thorough understanding of coaxial cables and how to work with them.Now let’s see where you can buy them along with a few buying tips!

Coaxial cable amplifier

 Chapter 5: Where To Buy Coaxial Cable

 We will start off with a few tips on how to buy coaxial cables.
  • High-quality coaxial cables don’t necessarily mean they have to be expensive
  • Search for wires that have a screw-on connector than push on connectors
  • Cables with compression connectors last long and don’t cause RF leaking
  • RG6 cables are one of the best options to buy
  • Quad-shielded cables are best for stronger signals
  • Here’s how it should look:

RG6 coaxial cableYou can also order custom coaxial cables from us, and we will customize it to meet your needs. We can produce coaxial wires with customizable connectors, shielding, connecting core and other elements.

Conclusion

 Coaxial cables are standard around the household and also used for commercial purposes. Whatever be your installation type- cable TV, internet, CCTV, other audio video applications- you know which coaxial cable you will need for the purpose.

We manufacture high-quality coaxial cables and customize it accurately according to your specifications. Get your coaxial cable from the industry leader.