SATA Cable: The Beginner’s Guide to Getting the SATA Cable they Need

SATA cables are quite standard, and you must have seen them if you ever tried connecting a hard drive to your motherboard. SATA cables are the industry standard for optical drives and also support a wide variety of devices.
In this guide, we will discuss the types and details of different SATA cables and explore their uses. So sit tight and enjoy the knowledge discourse. First of all, we will begin by giving you a general idea of SATA cables in the first chapter.

CHAPTER 1 – What is a SATA Cable?

 

SATA cables

SATA or Serial ATA or Serial Advanced Technology Attachment was introduced as an IDE standard for connecting hard drives and other optical drives to a motherboard in 2001. Any cable that is compatible with the IDE standard is called a SATA cable.
We know SATA cables replaced the older PATA cables used in computers and can transmit data much faster than the PATA cables. You must have seen a SATA cable with the seven-pin connector that connects your hard drive to the motherboard. The same cable is also used for connecting other SSD devices and carrying power to them.

The cables are generally thin, and flat the connectors also follow the same design pattern. You may also hook up external hard drives using SATA cables with the eSATA input of your CPU.

PATA Cables

Apart from being faster than PATA cables, SATA cables also permit hot swapping of devices, both external and internal. It means you don’t need to switch off the devices before removing them from SATA connections. On the other hand, your whole computer had to be shut down if you wanted to remove a hard drive using PATA cables.

And SATA cables are not compatible with some older technology and devices. In that case, you can purchase separate adapters to solve the problem.

For example, you can run your external SATA hard drive through USB by buying a SATA to USB adapter. These adapters can come handy when you are transferring data from older drives to newer ones or want to wipe them completely.es

CHAPTER 2 – The Types of SATA Cables

 You probably can find different types of SATA cables in the market for data transmission and provide power to your drives and SSDs. As a result, in this chapter, we will take a look at the most common types of SATA cables.

2.1 SATA Power Cable

SATA cables are generally used for connecting hard drives and the sort. However, if you happen to open your CPU, you will see many SATA cables which are used for supplying and distributing power to many internal devices.

The types of SATA power cables have power connectors at one end and utilize the friction caused by connector bodies to stay adhered. Generally, the SATA cables are flat and power the storage devices connecting them to the CPU power supply. And it has replaced the four pin Molex connectors which used to be used in older computers.

Cables differ according to the driver type and specifications of size.Sometimes you may be able to purchase a complete 22 pin SATA wire that combines the power and data connector, but they are not so flexible.

SATA power cable

2.2 Monitor Power Cable

Monitor power cables are sturdy and thick and provide power supply to your monitor. It has a three prong connector at one end while the other end has a standard AC power plug.

You have to connect the plug end to the power outlet while the other end connects to the monitor. It is always better to go for good quality monitor power cables as it carries a significant amount of electric current.

2.3 Hard Drive Power Cable

The primary job of a SATA cable is to connect hard drives to the motherboard. However, the same type of cable is also used to power your hard drives. Your hard drive has multiple inlet ports among which you will also find a port to connect the SATA power cable.

One end of the power connector will go in your hard disk while the other is connected with the SMPS. You will generally find the wires supplied with your SMPS or hard drive, or you can also purchase them separately.

SATA hard drive power cables have replaced the older four-pin Molex connectors used in earlier times. The power cables are generally flat and thin to maximize airflow inside the CPU and lessen cable entangling.

2.4 PS4 Power Cable

Sony PlayStation or PS4 uses a power cable similar to audio cassette players of old days. The power cables come with a double end female connector at one end and feature a standard AC plug at the other end.

You have to connect the female end to the adapter provided with your PS4 while the plug on the other end goes into the power outlet. Different brands of wires are available for your PS4, but it is wise to go for original or high-quality cables to protect your device.

PS4 power cable

2.5 SSD Power Cable

SSD or solid-state drive storage devices have many advantages over the traditional mechanical hard drives. They perform faster and don’t suffer from performance issues like older drives.You can purchase external SSD drives for affordable prices, and that brings the question of the power cables.

You have to install the power cable correctly if you want to use an SSD as an internal device in your CPU. The SSD power cables are SATA cables with power connectors. They will be sticking out from the SMPS of the CPU, and you need to connect it to the SSD matching the connector.

The SSD power cable provides the power supply to your SSD drive.

2.6 USB Power Cable

You must have great use for the USB ports on your computer but did you know they also need power?

Of course, you are not going to need a separate power cable for them- the 20 or 24 pin connector cable provides the necessary electric from itself.

From your USB ports, there will be a single cable coming out; this wire is divided into two connectors at the other end which you have to connect with the motherboard.

2.7 Micro USB Power Cable

Micro USB is the mini version of USB that is ideal for connecting different devices like smartphones, cameras, and tablets to your computer. The Micro USB power cable has a USB connector at one end and the micro USB connector or pinheads on the other end.

The same cable can be used to transmit data or charge your devices as per your requirement. Generally, all micro USB power cables carry a standard of 5V of the power supply.

Be sure to purchase a matching connector with your device otherwise your micro USB cable may be of no use!

2.8 TV Power Cable

Older TV sets had their power supply cables built into the body, but modern devices have a separate power cable. The TV power cables resemble the monitor power cables with a standard AC plug at one end and a three-pronged or two-pronged female connector at the other end.

The power connector and type may vary according to the different brands and model. Inspect the input port of your TV power supply and then buy a parallel cable for hassle-free functioning.

Monitor Power Cable

You may be able to find SATA cables with a different type of connectors in use. We have provided an essential guide on the major categories, and next, we will be discussing a few more SATA cables.

CHAPTER 3 – SATA Cables

 Here is a few more SATA cable you can find in use. Some of them are quite common, and you may already know about them.
 

Computer Power Cable

You know that your computer or CPU will need a power source to function. Computer power cable is the main wire that supplies electricity to your computer. Cause is connected to an AC power outlet through the power plug while the output is connected via the female connector to the SMPS of your CPU.

Cables are made the heavy duty to transmit the required wattage for your computer to work. Some of the computer power cables are also compatible with scanners, printers, and monitors. The wires have a conductor made of metal and an outer layer of protective coating.

CPU Power Cable

CPU Power Cable and computer power cable is the same thing. CPU power cables also use a female connector that goes into the male outlet of your computer’s SMPS. Wires are of good quality and have thick insulation to transfer the current to your computer.

CPUPower Cable

Power Supply Cable

Power supply cable is used for a variety of devices and provides electricity for them to function. You can use power supply cables for computers, CPUs, scanners, monitors, printers and more.

The power cable is compatible with any equipment that uses a three-pin power connector. There is a three-pronged grounded plug at one end which you need to connect to a power outlet. The other end comes fitted with a three pin female connector which is connected to your device.

The power supplies cable has a conductor which is generally made of aluminum or copper. The outer is layer is formed of a protective coating which covers the entire length. The wires are also heavy duty, but you shouldn’t expose them to moisture or physical damage.

Check the connector of your device or read the user manual to determine which type of power supply cable connector you need.

We have given you an excellent course on SATA cables and different types of power supply cables. Now the time has come to take things another step further in the next chapter.

CHAPTER 4 – Extending Knowledge

 Time has come to embark on the final quest of knowledge for everything related to SATA and SATA power supply cables. Therefore in this chapter, we have presented a few more things you ought to know!
 

4.1 Xbox One Power Cable

Xbox One comes with a power adapter which transforms AC to DC and sends it to your device. Then you will see a 1.1 meters long DC power cord which comes out of the adapter and connects to your Xbox One.

There is another detachable AC power cord which is around 1.2 meters long and connects to the power source. The other end of this cable is connected to the 100 – 240 V power adapter. So you can separately purchase the AC power cable though Microsoft recommends using only genuine replacements.

Most noteworthy, the connector plug which goes into the electric outlet on your wall can differ according to electrical standards of different countries.

4.2 In-Wall Power Cord and Cable Kit

If you want to do a professional job of setting up your TV or audio systems, then in-wall power cord and cable kit can be a handy resource. The kit comes complete with power cables, sealing tubes, power cords, fish duct tapes, gaskets, and everything to get your job done.

The idea is to set up a cable system through the tube where the wires don’t end up making a mess. Cells fit into your walls effortlessly, and you can run the power cables through the tubing from the power outlet to your device.

Furthermore, you can also run coaxial cables, audio video cables anything of the sort through the tubes to hide them from people’s sight. And the result is a neat and clean wall with a perfect working electrical system.

In-wall power cord and cable kit

4.3 AC Power Cable

AC power cables are used for transmitting AC to compatible devices. Remember the discussion we had about Computer and CPU power cords?

In general,  it is the same cable you can use for different devices like computer, monitors, printers, scanners and any equipment that uses a three pin connector plug.

Cables come with a 3 point female connector which connects to your device.

AC Power Cable

4.4 Xbox 360 Power Cable

Xbox 360 has a similar power adapter like Xbox one. And the adapter connects with a DC power cable that directly plugs into your Xbox 360.

You will also find another AC power cable that goes into the power outlet in your wall supplying electricity to the adapter.

4.5 Porter Cable Power Tool

Porter is a leading American power tool manufacturer who sells different types of equipment to get your electrical tasks done. Tools are heavy duty and feature high-quality motors and parts.

You can get small drillers, circular saws, reciprocating saws, flashlights, compressor- anything and everything you need to install your cables and wires. The instruments run on lithium-ion batteries which retain a charge for a long time.

4.6 Power over Ethernet Cable

Power over Ethernet or PoE cables is used to transmit data and electricity over a network to devices such as computing systems, VoIP phones, and security cameras.

Same power cable carries both the data and electricity to any device connected to the Ethernet network. The setup can also be done for wireless networks using a PoE splitter and power cable hooked to a wireless access point.

PoE cable is the same Ethernet cable with twisted pair cabling.

After reading the guide, you must be wondering how to purchase SATA cables and the related considerations. We will cover the topic for your convenience in the next chapter.

PoE Cable

CHAPTER 5 – Where to Buy SATA Cable

 Let’s start off with some tips for buying SATA cables.
 

5.1. Buying Tips

  • • Don’t go for cheap thin wires that might cause data or power loss.
  • • Check the different versions of SATA cables. Some have speeds of 1.5 GB/s while the new versions support up to 6 GB/s.
  • • As long as you have a good quality wire, there is not much difference between the 3 GB/s and 6 GB/s SATA cable.
  • • Check out the connectors to ensure that they are compatible with your device and power outlet.
  • • You can use the same SATA cable for different devices that are compatible.
  • • Compare the price from different dealers to get a good deal.

Sample image of SATA cable

5.2. Going in for the Expert Help

If you are unable to find a SATA cable matching your preferences or need a custom one, we can help you out. We can create custom SATA and power supply cables that match your device or equipment for both residential and commercial purposes.

So, please get in touch with us today for more information.

Conclusion

 Your course on SATA cables has come to an end. We have discussed in details the different types of SATA cables for hard drives and SSDs along with the power cables for various devices.

Now, you have become an expert on the topic of SATA cables and will find no problem in handling your cable requirements. Maybe you can even help your friends out with their cable installations,and to get custom cables of different types including SATA cables from us for your home and office needs.

Consequently, contact us to get a complete overview of our products and to find out what we can do for you!c

Medical Cables – The Ultimate Guide to How to Improve Quality

A place where life or death situations unfold needs to be equipped with highly durable and reliable equipment. The equipment needs to be in top shape at any time in preparation for any emergencies that might require their use. Hence, a medical cable must be manufactured with strict adherence to industry standards. Industry standards hold that a medical cable must have high degrees of properties such as flexibility, durability, and resistance to sterilization methods. Also, medical cables must be capable of repelling airborne chemicals and particles, as well as EMI interference. Also, the medical wires you use around MRI machines must be free of any trace of magnetic materials like iron. Such cables must be made from medically transparent resins. This dossier sheds insightful light on these medical cable properties and much more, exploring the world of medical cable inside out.

CHAPTER 1: Medical Cable

 A medical cable is a sophisticated cord made from the highest grade of materials due to the sensitivity of its applications. Medical cables are usually made of silicon and low-friction coating, which imbue them with excellent capabilities and long-standing durability.

Medical cables can also be made from other medical grade materials such as TPE and polyurethane.

Medical cables are critical to the safety and performance of medical devices. As such, they’re critical to a medical device’s chances of success in FDA tests.

They help facilitate proper interconnections in medical facilities. Medical cables also facilitate potting and pressure tests, as well as the control of statistical process and serialization.

A medical cable is usually highly flexible to prevent kinking. Medical cables are also normally temperature-resistant because you’ll most likely subject them to sterilization on a frequent basis.

However, many medical cables are disposable, depending on the application they are using. Moreover, there are medical cables for hundreds of various healthcare applications.

These include patient monitoring, electro-surgery, bionics, cardiac therapy, nuclear medicine, optical enhancements, ultrasound, and lots more.

Each of these applications has different requirements for medical cables. Hence, a medical cable assembly manufacturer must be able to meet various specifications according to the peculiarities of its application and devices.

They must be capable of creating excellent cable designs such as connectors, custom over-molding, moisture proof, and disposable and reusable, lots more. In general, reusable cables are usually resistant to chemicals and sterilization techniques such as steam, gamma, ETO, and many others.

Wiring configurations, as well, as intermittent connections, can make or mar the efficiency of a medical cable. As such, many manufacturers subject medical cable assemblies to electrical tests to eliminate the possibilities of these defects.

Medical cable manufacturers deploy thorough-going inspection processes at various stages of the fabrication processes as quality checks.

Now, let’s give you a closer look at the various applications of medical cables and their unique medical cable requirements.

CHAPTER 2: Medical Cable Application

 

Cosmetic Surgery

Medical cables are critical to the successful use of ultrasound, RF, microwave, and other medical technologies to execute cosmetic procedures. These applications have intricate energy delivery and process monitoring requirements. Due to the nature of their application, cosmetic surgery medical cables usually come in ergonomic aesthetically-pleasing packaging. Also due to the nature of their application, many medical cables come with applicators that can be changed quickly and easily.

Defibrillation

For cables used in emergency response medical facilities, durability and reliability are the two most critical qualities. Medical cables for emergency response facilities are used both within the hardware and the paddle assemblies that come in contact with the patient. They also provide safe, reliable and straightforward energy delivery solutions for such applications.

Electrophysiology

Medical cables for this application facilitate the collection of data points that facilitate the monitoring of low electrical pulses in the heart.

In order to do so, these medical cables usually support excellent signal integrity. They generate signals that help identify the site where the occurrence of arrhythmias must be eliminated through ablative energy.

You’ll find that they usually come with high-density connectors. They’re usually sturdy and reliable, as they must be used repeatedly for precise heart mapping intelligence.

Electrosurgical Applications

Due to the nature of this application, medical cables for this application are usually single-use, disposable types, for cost-effective risk management.

Imaging

The use of imaging is gaining more use in diagnostics, surgery, therapy delivery, and so on. It is especially true in applications such as fluoroscopy, MRI, X-ray, PET, CT, and many more.

This proliferation of use is, in turn, giving rise to a growing need for medical cables that enhance image quality cost-effectively.

Minimally Invasive Surgery

Medical cables are critical to image delivery in minimally invasive surgical procedures, such as those involving the use of endoscopes. They help minimize trauma in surgery patient, helping accelerate healing by extension.

Medical cables for endoscopy are usually made of fiber optics and fiber materials.

These cables must facilitate the delivery of high-quality images on numerous iterations after several sterilization cycles, as efficiently as they deliver on first-time use.

Patient Monitoring

Medical cables for patient monitoring are designed to facilitate reliable transmission of patient information to those looking after patients. They’re critical to the verification of the efficacy of the treatment you administer to a patient.

Patient monitoring medical cables are usually designed with ergonomics and aesthetics as critical considerations. Moreover, since you’ll most likely be using them frequently, they usually very durable, safe and easy to deploy.

Now, each of the applications mentioned above uses different types of medical cables. The following chapter delves into the various types of medical cables.

CHAPTER 3: Medical Cable types

Single-Use Medical Cable

To minimize the risks of spreading infections, you need to dispose of a medical cable that’s attached to a patient after a single use. Disposable medical cables are cost-effective risk-minimization measures that come in handy especially in public medical facilities.

You’ll find disposable medical cables used regularly in electrosurgical devices, ultrasonic scalpel, surgical monitoring, and so on.

Since they’re to be disposed of after the first use, they usually come pre-packaged and sterile. Some disposable medical cables are designed to withstand autoclave sterilization so that they can be suited to repeated use (only just a few times, though).

Power Supply Cables

The UL regulation 60601 stipulates the acceptable standards for power supply medical cables. The provision holds that power plugs must be made of solid brass, and exhibit strain relief, with minimal current leakage.

The provision also states that the cords must pass the proper grounding tests.

Every equipment operates with a unique circuitry, hence the variety of power-plug blades of hospital equipment. There’s a particular blade configuration that’s the most appropriate for each unique circuitry.

Coiled Cables

These types of cables are the most appropriate for use in equipment where mobility and foldability are crucial factors. These include equipment with sliding and rotating components, including X-ray machine heads, MRI and CAT scan machines.

Retractable cords can also help you avoid the dangers of working with dangling power cords on portable mobile equipment. Unlike long cords, you won’t have to deal with entangled and knotted cords when using coiled cords.

It can significantly enhance the convenience of use of equipment. It is even more beneficial in the use of machines that run with large bunches of cords.

Patient Monitoring Cables

Devices that monitor patient information such as blood pressure, respiration, EEG, ECG, and vital signs, need cords with plenty of connectors. Since you’ll most likely make use of numerous electrodes on a patient, you’ll need various connectors.

Also, for a number of reasons, including for coming into direct contact with the patient, many monitoring cables are disposable by design. For starters, connectors are used to connect individual leads. Moreover, the leads are susceptible to wear, so you need to replace them regularly.

However, the lead components are usually the only responsive element in patient many monitoring cables, hence the low maintenance needs of these cables.

All in all, patient monitoring cables are usually made of flexible, durable materials with excellent strain relief qualities. They come with a slender finish that prevents abrasion or adhesion to a patient’s skin.

Ultrasonic Cables

Due to the need for mobility in the use of ultrasonic equipment, ergonomics is at the heart of the designs of ultrasonic cables. Because they’re carried continuously around by technicians during use, ultrasonic devices require cables that are lightweight and flexible.

The flexibility of high wires is usually a result of the multiple copper wire strands components.

Now, to shed more light on all of these medical cord types, we’ll show you details of how they assembled. The next chapter covers medical cable assembly.

CHAPTER 4: Medical Cable Assembly

 Medical cable assemblies are primarily used to connect medical and laboratory equipment. A medical cable assembly comprises of a band of individual cables attached to connectors on at least one end.

They’re usually designed to transmit power, data, and electrical pulses.

In order to minimize the risk of scratching and sticking on patients, they usually possess low surface friction qualities. In addition, they usually come with anti-abrasion jackets that also enhance their durability.

Other standard features of medical cable assemblies include high flexibility to prevent kinking. Another is temperature resistance that allows them to last through several turns of autoclave sterilization.

However, note that it’s advisable to check for the biocompatibility of a medical cable if its outer jacket is to contact the patient’s body.

Types of Medical Assemblies

Equipment and Sub-assembly Interfaces

These types of assemblies come installed in equipment from the factory. However, you can replace them to make upgrades and retrofits.

You’ll find these types of assemblies in nuclear imaging devices.

Communications Interfaces

These cables are usually made from fiber optics, serial or local area network.

Patient Interfaces

Although they have good durability, these types of medical cable assemblies come in need of replacement multiple times during an equipment’s lifecycle.

You can provide performance upgrades for certain patient interface components instead of completely replacing them. However, you’ll eventually need to replace them due to age-related and use-induced degradation.

There are many sub-categories in the patient interface category. There is the long-life patient interface, used mainly in ultrasound imaging and ECG diagnostics.

There’s also the limited-use interface, used mainly in ICU and CCU monitors. They come with a limited shelf-life because they’re frequently exposed to mechanical stress and sterilization procedures.

There’s also the use-only interfaces used majorly in neural simulator lead sets, fetal monitoring cables, catheters, and electro-surgical devices. They’re designed to be discarded after a single use.

All in all, these cable assemblies are usually produced in line with medical cable industry security standards and certification criteria.

CHAPTER 5: Medical Cable Security and Certificate

 The main factors that differentiate medical cables from those of other industries include the provisions for bio-compatibility, sterilization, and lumen generation.

Medical cables are usually manufactured in compliance with application-specific safety and regulatory provisions. An example of such regulations includes the ISO 10993-1.

Another typical example is the requirements set by the FDA for the 510 (k) submission of medical devices. There are also the ISO 13485 and ISO 9001 standards.

Nonetheless, every country has unique sets of regulations for the production of medical cable assemblies. These regulations are usually much more elaborate when it comes to medical cables for connected devices.

All in all, these regulations help safeguard both the patient’s recovery as well as the working environment wherein the recovery takes place. As such, compliance with these regulatory standards requires validation, testing, and inspection of medical cord assemblies.

Many public health facilities also implement their own in-house medical cable safety and security measures. Examples of such measures are cable tethers.

Cable tethers help prevent patients from taking expensive bedside monitoring leads with them from high-traffic units to other places in the medical facility. They secure the cables by affixing them to other components.

With the cable tethers, monitoring leads can only be removed from a room by authorized staff who have the keys to loosen the security screw and detach the cables. This measure can help hospitals save up on the costs of replacing expensive monitoring leads frequently.

Another frequently used safety measure is the mounting pads. These provide excellent solutions for attaching equipment safely to a wall.

To use them, you need to fix the mounting pad on the targeted area using an adhesive of your choice. Moreover, then, fix the tether eye-loop to the mounting pad together with the security screw.

Still curious about the processes involved in the production of medical cable assemblies? The next chapter delves into medical cable manufacturing.

CHAPTER 6: Medical Cable Manufacture

 As stated earlier, there are stringent regulations in place to ensure that manufacturers always provide you with high quality, wear-resistant products. These standards ensure that manufacturers provide you with highly reliable interconnection solutions for your medical devices.

Regardless of the application which you want to use a medical cable for, there’s a constant need for reliability and durability.

Even if the medical cable’s only flaw is the failure to withstand cleaning chemicals used for sterilization properly, it still exposes users to risks.

Sterilization, which is the process of eradicating biological contaminants such as bacteria, fungi, viruses, and so on, It is a key consideration for medical cable manufacturing.

Most medical manufacturers use similar measures for ensuring their medical cord assemblies stand up to sterilization procedures.

Key Requirements for Medical Cord Manufacturing

A Deep Repertoire of Application Knowledge

There are vast interconnection needs required by the various applications for medical cords. Medical cable manufacturers need to be well-informed about the interconnection needs of your medical cable.

They must design your interconnection solutions with wonderful insights.

Material Expertise

A medical cable manufacturer must also be very conversant with the various qualities of medical cable materials. They must be able to provide you with veracious advice on which material is best-suited to your intended use.

A Deep Understanding of Manufacturing Principles

The manufacturer must be conversant with the industry-best methodologies for manufacturing medical cable assemblies. They must also be well-versed in the integration of interconnects and cable bundles.

Cable Bundle Optimization

Manufacturers must be able to assemble cables accurately based on your unique propositions.

In-house Testing

The manufacturers must test cable assemblies consistently at various phases using test tools such as force measurements, medical grade disinfectant washers, TDRs / VNAs, and so on.

Expertise in Hybrid Cable Assemblies

Manufacturers need to be highly knowledgeable in the production of hybrid assemblies that comprise electrical, fluidic, pneumatic and optical components.

Conclusion

 Cleanliness, quality, and handiness are the most crucial qualities of any medical equipment. Regardless of the volume of the assembly produced, these three attributes must be keenly considered.

We leverage our state-of-the-art equipment and our wide breadth of experiences to provide you with excellent interconnection solutions for your medical devices.

We help you simplify the nature of your medical cable assembly, and enhance the user experience of your medical devices. Reach out to us whenever you’re ready to acquire a medical cable, and let’s help you simplify everything.

 

Painless Wiring – How To Choose The Right Line For Adjustment

Are you looking to install wiring in your car?
When you open the car dashboard, you will encounter rainbow-like colours. Wires of different colours run through the entire length of your car and are responsible for carrying power and signal to different elements.
It may be a bit confusing at first, but with attention and effort, you can rewire your car yourself. Today we will dive deep into Painless Performance wiring harnesses and accessories so that you can carry out the wiring yourself without breaking a sweat.
We will start by discovering the different Painless wiring types.

CHAPTER 1: Painless Wiring Types

 You can find different types of Painless wiring suited for specific conditions. It may be difficult to understand which wire you need to use if you don’t have an idea about them. We will discuss the different types of automotive wiring so that you can make an informed decision.

Most car wiring systems use either cross-linked insulation or PVC for protecting the core. When they can withstand the temperature, the two vary greatly. Cross-linked wires can be used in high-temperature conditions compared to PVC.

There are different types of painless wiring such as-

PVC GPT Wire

It is the primary and the most common wiring that you can buy from auto stores. As you can understand by the name, it is suited for the general purpose. It comes with the multi-stranded core, and you can easily squeeze it through tight spaces thanks to plastic insulation.

GPT wire is used for general circuit wiring and fully comply with SAE J-1128 specifications. You can use it between temperatures of -40 degrees C to 80 degrees C.

The wire is resistant to liquids, acids, chemicals, and oil.

Motor Wire

Also known as Hook-Up wire, this type of painless wiring is equipped with more beautiful strands of wire. The configuration of the wire makes it ideal to carry higher voltages required by your car. The wiring is sometimes used in HVAC installations and has found application in the automobile industry.

Generally, motor wires are rated 600 volts and can withstand temperatures up to 105 degrees C.

Now we will take a look at the three most common type of cross-linked wires. They can efficiently operate within temperatures of -51 degrees C to 125 degrees C. The wires can be used in and around the engine without any worry as they can withstand high temperatures.

You can also use them in cold and icy conditions and be sure that your car’s electrical system is working fine!

GXL

It is the most common wire in the cross-linked category. It is compatible with standard automobile wire connectors so that you don’t find it challenging to set them up.

They are also very suitable for engine compartments that meet the heat resistance requirements of SAE J-1128. GXL wires have thin insulation which enables them to fit hard to reach areas in cars and trailers.

SXL

Cross-linked SXL wires are more resistant to temperature, friction, and aging compared to other types of wires. The wire is used in high-stress situations involving racing cars or industrial and commercial vehicles.

SXLs wire has a standard wall thickness which adds a level of durability according to SAE J-1128.

TXL

TXL painless wiring is the most lightweight among the different categories. It is also thinly walled which makes it suitable for use in narrow and constricted areas. It can also withstand temperatures of up to 125 degree C and can suit engine compartments and other heat generating spaces.

Battery Cable

The battery cable is used to hook up the car’s electrical system with the battery and ground. You typically find it near the starter and can make out the larger gauge and heavy build.

Battery cables have to be checked regularly for corrosion which might not be visible from outside.

Speaker Wire

The speaker wire takes care of the audio application in your car. It is a paired stranded wire and carries sound signal from your car stereo to the speakers.

The wire is meant to carry low voltage so don’t use it for any other application than for connecting to the speakers. It would help if you also adopted care to match the positive and negative ends correctly while wiring them up.

Painless wiring mostly makes use of TXL wiring as the insulation enables it to be accommodated in less space. They are very flexible and can be easily passed through your vehicle.

We have covered the Painless wiring types, and you should be aware of their applications by now. Next, we will explore the different types of harnesses available.

CHAPTER 2: Painless Wiring Harness Types

 Wiring harnesses a bunch of electrical wires or cables which carry electrical power or signals. The cables and wires are secured together using sleeves, cable lacing, cable ties, straps, and other materials.

Wiring harnesses are used in lose wires because they provide several advantages. Some of automobile and trailer wires could cover kilometers when fully extended. By bunching them together, it is easier to fit them inside the vehicle. It leads to optimum utilization of space and also protects the wires from shorts.

By bunching the cables together, you can also increase resistance to abrasions, vibrations, and moisture. Wiring harnesses also simplify the installation process, and there is only one harness to take care of.

You can find the following type of harnesses from Painless wiring-

Painless Wiring Harness LS1

The LS1 is a small-block engine used by General Motors as the main V8 in their rear wheel drive cars and trucks. The vehicles came into the market during 1970 and shared many similarities with the earlier Chevrolet small block V8.

The LS engines use cast iron blocks for standard editions, while performance editions use aluminum with cast iron cylinder liners.

The LS variation has been featured in three generations – III, IV and V. Chevrolet Corvette used the LS1 variation starting from 1997.

Painless wiring produces LS1 harnesses for General Motors models starting from 1998 to 2004. The models include Corvette, Firebird, and Camaro.

This seat belt is suitable for the LS1 mechanical throttle body engine produced between 1998 and 2002. The vehicles use a T56 manual transmission or 4L60E/4L65E automatic transmission.

The harness will also be suitable for Throttle by Wire LS1 or LS6 engines which have been converted to the mechanical throttle body. You can also use them for 1999 to 2006 Vortec truck engines which have been converted to an LS1 intake manifold.

The package includes an 8 circuit modular fuse box with color-coded wires and labels for correct installation. The length of the harness is enough to mount the fuse box and ECM in the glove box or under the dashboard.

Painless Wiring Harness C10

The Chevrolet C/K series of trucks were introduced around the 1960s and became one of the most popular selling vehicles. The current models of pickup trucks drew their inspiration from the C/K series, but sadly they are not manufactured today.

The two-wheeled version of the truck was given the letter C while four-wheel-drive versions cam with the tag K. The trucks came in three versions- one ton, three-fourth tons and half a ton and known as C30, C20 and C10 respectively.

So the C10 was the two-wheel drive version half ton truck. The truck had a 115-inch wheelbase with 6.5-foot bed and 127-inch wheelbase with an 8-foot bed.

Painless wiring offers C10 harness for the Chevrolet trucks that sold between the 1960s and 2000. The 28 circuit wiring harness can be used universally for C10, C20, and C30. The wiring comes with original styled bulkhead connector and has multiple factory connectors already installed so that it is easy for you to set it up.

You can find ignition switch, headlight switch, and connectors, wiper motor, dimmer switch, blower motor and switch in the package. The wires are color coded and printed with custom identification for proper installation.

Painless Wiring Harness Jeep CJ7

Jeep CJ7 is one of the models among the series of small and off-road vehicles introduced by Jeep. The range of vehicles was sold between 1945 to 1986 and were commercial versions inspired by Willys Overland.

The vehicles came with separate body and frame with leaf spring suspension. They have a sharp nose, and most of them were four-wheel drive versions. Sold more than 1.5 million units, and you can find a wiring harness for Jeep CJ7 from painless wiring.

The 22 circuit CJ7 harness can also be used for later models of CJ Jeeps and feature an OEM fuse box. You can use custom route the wires as they are left open-ended. The harness uses a bulkhead connector, but you can also customize it according to the specifications of your model.

The harness comes ready to install with GM column mounted ignition switch connectors and turned signals using the same design. The wires are as usual color-coded and custom printed with labels for easy identification.

Now we will take a look at the painless wiring systems for your automobile.

CHAPTER 3: Painless Wiring Systems

 Painless wiring systems connect the different electrical elements of the car and are color coded. They are available in harnesses meaning several wires are held together by a plastic sleeve or rubber strap and run side by side.

The wiring will also come with different circuits and fuse blocks which are needed for the functioning of your electrical system. You can also find different configurations to suit the needs of different make and model.

Painless wiring offers universal harness systems and customizable ones for street rods, hot rods and other classic and muscle cars.

In the next chapter, we will tell you to use diagrams for wiring your car.

CHAPTER 4: Painless Wiring Diagram

 

Painless Wiring Schematic

It should not make you sweat while you are wiring up your car. Painless Performance provides a user manual for all of their products which tell you how to install the specific type of wiring.

You can also take help of Painless wiring schematic and diagrams which show you the connection of different components of your vehicle. The diagrams are presented on the Painless Performance website and placed under different categories for convenience.

You can find schematics related to.

● Engine section

● Headlight and dimmer switches

● Alternators and charging

● Starting and ignition

● Ignition switches

● Trail Rocker

● Turn signal or hazard switches

● Toggle switches

● Pro-series

● Switch panel dimensions of Trail Rocker and Track Rocker

The schematics open in new window in PDF files so you can easily download them and keep them for reference while you install the wiring in your car.

In the next chapter, we will start by discussing some of the essential parts of a car wiring that you can get from Painless Performance. We will begin our discussion with the wiring fuse block.

CHAPTER 5: Painless Wiring Fuse Block

 Painless wiring systems come with fuse blocks whose job is to protect the wiring. The fuse blocks protect the wires connected to it and are ideally located in your wiring system. For example, if an electrical component draws too much power, it can blow a fuse to keep your wires safe.

Most of the wires come with two fuse blocks- one located in the engine compartment and another found near the dashboard.

The fuse in the engine compartment contains fuses for different devices such as an engine control unit, brake pumps and cooling fans. The fuse panel in the dashboard contains the fuses for switches and components in the passenger compartment.

Painless wiring fuses use a particular type of wire which is housed in a self-contained connector. The heat generated in the wire is based on the current flowing through it and its resistance. The fuses found in automobiles come with two blade connectors and a conductor placed inside a plastic housing.

You may also find some fusible links in the whole wiring of your car.

Solder or similar metals are used to create the conductor inside the fuse. The conductor has a lower melting point than the wire which makes the fuse functional. The size of the conductor is of great importance as it will melt due to the heat generated by the excessive passing of current breaking the circuit.

Check the amperage of your fuse before replacing it. Your fuses should be for your car’s electrical system to work correctly.

We will now discuss the switch panel in the painless wiring harness.

We will now discuss the switch panel in the painless wiring harness.

CHAPTER 6: Painless Wiring Switch Panel

 The switch panel of your car contains all the buttons and switches you need to control different aspects of your car. You have to use the switch panel for different functions such as turning on auxiliary batteries, turbo or just powering on the fans.

Switch panels can be also be found for flasher for a right turn and left turn and the headlights. Some of the cars even have their ignition switch located on the switch panel, and this holds for performance vehicles.

The switch panel is also essential to racing cars, and you have a special type for the purpose. You can find six switch panels to 8 switch panels from Painless Wiring along with wires to connect to the switches. You can use color codes to install wires and read the tags to see what they do.

We have covered the basics of Painless Wiring in details and discussed all important aspects. Now let us briefly take a look at Painless wiring kits.

CHAPTER 7: Painless Wiring Kits

 Painless wiring is available in different configurations, but you can use the chassis harness. It is the most common type and highly customizable for your vehicle.

The circuit kit is available in two versions- one with a GM column mounted ignition switch and one without it. You will find the Painless mounting bracket and GM engineered fuse block to protect your wiring.

It also comes with pre-configured wires for dimmer and headlight switch, turns signal connectors, horn relays and 12 fuses including Maxi fuse. The GM steering column turn switch, 10SI, and 12SI alternator and steering column turn switch is also included in the kit.

The different circuits included are brake lights, heat, and A/C, electric choke, backup lights, fan relay activation power, charging, cigarette lighter, emergency flashers, horn, park lights, ignition coil, radio, clock, tail lights, brake lights, wipers, dome light and fused power source.

You will also find wires for the fuel gauge, temperature gauge, and oil gauge.

Conclusion

 Painless Performance offers high-quality universal and custom wiring options for your car. By using this guide, you will be able to pick the right harness and fit it using the schematics provided. The wires are also color-coded and labeled for circuit identification, and you can even take help from the manuals.

You can get in touch with its use to get your Painless Performance products at the right price. We can also help you with choosing the right harness through our friendly consultation.

Cable Assembly – all you need to know

cable assembly
Introduction: The world of engineering and technology is moving so fast that each day we are witnessing new advancements coming up.With this fast-paced, moving engineering world, there are plenty of opportunities available for engineers now. As the essential aim of engineering, today is to make smaller designs that can take less space and are efficient.The base of every engineering project is its wiring. The cable assembly is the best approach when it comes to accommodating complicated installation into simpler structures that can save much space. In this guide, you are going to learn about first cable assembly, custom cable assemblies, types of different cable assemblies, cable assembly manufacturing and processing and how to get your hands on first order.
cable assembly

 CHAPTER 1: What Is Cable Assembly

 A cable assembly is defined as the group of cables that are coupled together in a group for making a single unit. They are also known as wiring looms or cable harnesses. Cable assemblies are often available with different types of cable customizations and constructions. You will find cable assemblies of various lengths, sizes, and colors depending on the application.

Cable assemblies are often designed by being taped, bound with cable ties or are also available with a sleeve that is applied overall. This type of cable design is used for grouping the cables by providing them with protection and most importantly helps you to use limited space. Terminations that are often available in these cable assemblies are socket and plug arrangements.

Figure 1 shows the cable assembly.

cable assembly
 

 CHAPTER 2: Custom Cable Assembly

 
  • Ribbon cable assembly:

Ribbon cable assembly is used to a great extent for making internal peripheral connections within an electronic system.

Commonly used in connecting PCs to floppy, CD and hard disk, ribbon cable assemblies are made from multi-conducting cables that are flat and thin.

Typical examples of ribbon cable assemblies which you will find in PCs include 40 – wire cable, 34 wire cable and 80 wire ribbon cable. 34 wire ribbon cable assembly is often used for connecting the floppy disk to the motherboard. 40 wire ribbon cable assembly is used for connecting IDE (ATA) CD drive. 80 wire ribbon cable assembly is used for IDE (ATA) hard disks.

Figure 2 shows the ribbon cable assembly.

Ribbon cable assembly Ribbon cable assembly

  • Throttle cable assembly:

Throttle cable assembly is used for linking accelerator pedal to the plate of the throttle. The primary function of throttle cable is to open the throttle and it then further allows the air to get into the air for acceleration.

It is to be noted here that most of the modern vehicles today are embedded with an electronically controlled throttle system. It is also known as “drive – by – wire.” Conventional and old mechanical throttle cable assemblies are called accelerator cables.

Figure 3 shows the throttle cable assembly.

Throttle cable assemblyThrottle cable assembly

  • Cable harness assembly:

Cable harness assembly is used for transmitting electrical power or signals. It exhibits an assembly of wires or electrical cables that are coupled and bound using sleeves, electrical tape, cable lacing, cable ties, and conduit or extruded strings. And cable harness assembly is also known as wiring loom, wiring assembly or wire harness.

You can use cable harnesses in construction machinery and automobiles. They have some advantages as compared to the use of loose wires. If you are binding cables and electrical wires into a cable harness, they will be protected against adverse conditions like moisture, abrasions, and vibrations.

Figure 4 shows cable harness.

Cable harness assembly
 

 CHAPTER 3: Cable Assembly Manufacturing And Usage

 It has been seen that today cable assemblies are used in plenty of industries for the vast number of applications. You will find cable assemblies being preferred for their rigidity. The best thing about cable assemblies is that they have decidedly fewer chances of getting short-circuited.

You will find cable assemblies extensively used in planes, cars and so on. Cable assemblies are considered significant for handling the high volume of cables and electrical wires as they are great for making maximum use of given space. They are also used for making electrical architecture where required.

Cable assembly wires’ advantages speak on their great scalability, reliability, safety and above all, they are high with saving time, cost and are great with ease of use. They also do not require much expertise in handling.

More often you will see cable assemblies in aircraft and automobiles where so many buses are complicated wiring and electrical cables. Embedded cable assembly helps them to get into single wiring structure which in turn saves much time and optimizes much power.

 

 CHAPTER 4:Cable Assembly Manufacturing

 
  • Xbox one power cable:

The length of the Xbox one power cable is almost 1.2 meters. The classification of Xbox one power cable is as under:

  • DC power cord:

Dc power cord of Xbox power supply consists of hard wire and produces direct current. It gets plugged directly into the Xbox. The length of this power cord is 1.1 meters long. The end of the DC power cord is attached with a permanent proprietary power connector. It has been specially designed for original Xbox One and Xbox One S power sockets.

  • AC power cord:

he AC power cord of Xbox is connected to the wall socket by means AC power cord which is detachable. The length of AC power cord is 1.2 meters which makes it 5 feet 9 inches long. You must remember one thing, using any power cord that is not designed for your power supply will ultimately bring damage to your Xbox and power supply.

Figure 6 shows the Xbox one power cable.

Figure 6: Xbox one power cable

  • In-wall power cord and cable kit:

Do you want to mount any of your system on the wall by routing the cables behind the wall? You can do this by using in-wall power cord and cable kit. These in-wall cords are found running in – wall from your electronic system to AC outlet.

No electrical wires or cable assembly is exposed in this structure. The top and bottom sides of the box’s outlet are attached with specially designed components that are known as “snap – fit.”

The good thing about in-wall power and cable management system is that they do not need any experience or electrical certification from the user as they are much more comfortable in use.

Consisting of approximately 5 inches cord, exhibiting the feature of drywall saw and embedded with pre-wired outlet box, in-wall power cord, and cable kit is for hiding cables below any wall mounted electronic system.

Figure 7 shows in-wall power cord and cable assembly kit.

Figure 7: In-wall power cord and cable assembly kit

  • Ac power cable:

Ac power cables are designed for carrying out alternating current. Alternating current implies to the fact that the flow of electrical current is in reverse direction.

AC power cables measure current by keeping in view its cycles. AC power cables are used for systems or devices that are running on batteries and do not consist of any other power source. The primary purpose of AC power cables, when attached to any system like computer laptop, is to alleviate the need for using the standardly sized power supply.

Figure 8 shows the AC power cable.

Figure 8: AC power cable

  • Xbox 360 power cable:

The power supply unit of the Xbox 360 consists of two power cables, i.e., DC power cable and AC power cable. DC power cable is fundamentally hardwired and is based on producing direct current. Om contrary, alternating current power cable is attached to the power point.

  1. DC power cable:

    Attached to the power supply unit permanently and connected to Xbox 360 console, DC power cables usually are 1.1 meters long. A permanent proprietary power connector is attached to DC power cable’s end. It has been specially designed for Xbox 360 power socket control.

  2. AC power cables:

    Designed to get detached from the central power, AC power cable is approximately 1.8 meters long. It consists of two to three holes. Three holes are present for making correspondence to the power supply unit’s number of prongs.It is to be always remembered that you should use either two – prong power supply unit with cable which enables connection with two holes or three – prong power supply unit which is primarily used for connecting to three holes on PSU. Do not use any other power cable assembly other than the specially designed one as it will damage your Xbox 360 console or your power supply unit.

Power connectors:

The three connectors that you will find for Xbox 360 console are as under:

  • 203 – watt connector
  • 175 – watt connector
  • 150 – connector

Figure 9 shows the power connectors used for the Xbox 360 console.

Figure 9: Power connectors used for Xbox 360 console

  • Power over Ethernet cable:

Commonly known as POE, Power over Ethernet is defined as the technology that allows electrical energy to be carried out by network cables. There are two types of connections used in the technology of Power over Ethernet (POE), i.e., network connection and power connection.

It is to be noted here that if the device under POE technology is used, the only network connection is used. Under network connection, the connected device will also take electrical power from cable.

You will find technology of Power over Ethernet being used in different applications which include VoIP phones, wireless – Wifi and Bluetooth APs, RFID readers and IP cameras. The advantages of using Power over Ethernet technology are as under:

  • Scalability
  • Reliability
  • Safety
  • Time-saving
  • Cost saving
  • Flexibility

There are two routes available by which you can add POE (Power over Ethernet) to your network. You need to choose any of the following routes depending upon the nature of your application:

  1. POE switch – this network switch is known to have built-in Power over Ethernet injection
  2. Midspan (POE injector): This route is mainly used for making non – POE network links compatible to POE

Figure 10 shows the working of Power over Ethernet by keeping in view the example of IP camera.

Figure 10: Working with Power over Ethernet

 

 CHAPTER 5: Cable Assembly Manufacturing And Processing

 

Fitting and manufacturing – cable assembly:

We found cable assembly in different lengths, wire ranges, and diameters. They are known for giving users incredible ease of use as they are very good with quick installation. As their assembly is so simple, they allow users to build electrical applications all by the need.

Cable assemblies are manufactured using outer sheaths. These outer sheaths protect the cable assembly from ultraviolet radiations, moisture, oil, heat, fire, and cold. It makes them resistant to any plethora condition. That is great about cable assembly’s manufacturing that it can go beyond any environmental conditions.

Many cable assemblies are made from recyclable materials that are friendly to the environment. One of the most significant advantages which manufacturing cable assemblies include they are found with an extensive range of available connectors and terminals. These connectors and terminals are primarily used for output and input of control, data and electrical current.

Cable assembly processing:

The cable assembly is also known as wiring assembly, or cable harness exhibits an integrated and systematic cable arrangement that is encapsulated within an insulating material. The primary purpose of cable assembly processing is the transmission of the signal and electrical power.

The design of the wire harness or cable assembly is based on the required geometry and on the electrical specification of equipment used for following the applications. The board of cable assembly is known as a pinboard. The pinboard of the cable assembly is also known for working as harness workbench.

There are plenty of different cable assembly processes available. The manual methods used for cable assemblies include:

  • Installation of terminated wires that are found in various lengths
  • Use of sleeves and conduits through cables and routing wires
  • Breakouts and taping
  • Use of multiple crimps for conduction
  • Components to be bounded with cable ties, clamps and tape

Please note that most of the times manual production is considered great for cable assembly processing. Just because there are many difficulties involved in automated processes. Manual handling of the cable assembly is deemed to be great as it is cost – effective and can produce batches of small sizes.The method of production takes some days to weeks to finish. And it is dependent on how complicated your design is. The production time is longer for complex circuitries.

 

 CHAPTER 6: Cable Assembly Ordering

 We are best in China for manufacturing and subcontracting almost all types of cable assemblies, wiring looms and harnesses. If you are looking for the best manufacturer in China, you are in the right place.We promise the best products, and we make sure that you are getting every component up to mark. Being reputed as the leading manufacturer for cable assemblies, we have a wide range of solutions to all your project’s specific needs and requirements.We are known for providing customers the ease to have their cables customized all in accordance to the assembly they need.

We have a huge experience with manufacturing custom cables for our clients from all over the world. All wiring looms, cable assemblies, cables, and harnesses available with us pass IPC – standards. Our products are thoroughly inspected, designed and tested.

We keep quality and customer’s satisfaction on the top note. Most importantly we are best for providing manufacturing processes on the short scale to mass production.From soldering to termination and from wrapping to testing, we are covering all your cable assembly needs. We are, and we are designing all in accordance to your budget. We are giving our customized cable assemblies in industries like medical, military, aerospace and engineering. Our engineers make sure that you got the right product under the given guidelines. We know how to meet your best standard. You can contact us at any hour of the day. We will get back to you as earliest as possible.

 Conclusion

Today readers and beginners who have not worked with cable assemblies and wire harnesses. Want to learn the basics. This report has helped users to build basic concepts regarding cable assemblies and is going to help you on your way towards creating your first project.

The engineering world demands to stay updated with every latest happening as there are so many innovations emerging.