Without cable assembly, you cannot have successful projects. From making the projects smaller and lighter to helping increase efficiency, the right connector can be a good bargain. Since they are durable, you don’t have to worry about repairs or recalls soon.
With increasing demand, manufacturers are producing cables in bulk. The question is, how do you find the one for your needs? Unfortunately, many of the cables you find don’t meet the strict quality requirements you have come to expect.
Since you may not differentiate between good and low-quality cables, it can add to the woes. We will examine the five important things you need to consider when choosing the right cables.
Chapter 1: cable assembly—The Ability of Design and Communication
The first question is, how easy is it to talk to the cable manufacturer? You need to check how simple and effective the cable designs are.
Since these manufacturers follow a thorough quality control process, you don’t have to worry.
The other aspect is communication. It would help if you had a cabling manufacturer who has a knowledgeable team. Here’s what you need to know.
Is the Sales Team Communicating Flexibly with the Right Product Knowledge?
Cables don’t just help you connect two devices or transmit data from one device to another. They help your gadgets work the right way.
They connect the PCB board, and some also take up less space. Depending on your needs, you may want to go in for circular or multi-core cables.
What should you look for before choosing a cable? You need one that is durable. You need one that meets the specific needs of your business.
Quality is the key ingredient you need to look for, but you can’t miss out on the importance of taking care of the product. It’s what the sales team should look out for.
They need to guide you to help keep your cable safe. If the quality of the cable is not good, then it’s not safe to use them.
Is the Engineer Team Professional?
The second question is, does your engineering team know what they are looking for? It could be the basics, like keeping the cables out of range of anything sharp.
Sharp objects can cut it off and disconnect you from the servers, from anything that can burn it off. Cables can also catch fire or cause a spark.
Your engineering team also needs to help you identify super flexible cables. Do remember that cables often bend or twist.
If it’s not flexible, it can break within seconds. A good quality cable is always flexible enough to sustain every shape. For instance, a higher level of flexibility means that life within the cable can greatly increase.
Chapter 2: cable assembly—ISO9001 Quality Management System
With more low-quality cable manufacturing companies in the market today, what do you do?
The first thing you should notice while buying cable is their certifications.
While no standard certification is right for every manufacturer, most have an ISO certification. Looking for one can help you pick a manufacturer that fulfills the needs of your project.
What is ISO9001?
ISO certification means that the manufacturer you choose complies with all compliance requirements. If the manufacturer passes the ISO certification audit, it will tell you the effective workflow centered on your product.
The ISO review also considered other factors. For example, it checks if the manufacturer makes a fact-based decision. It also examines the different risk factors and management methods involved in the business.
Why is ISO 9001 Important?
You may ask, is this certification suitable for all organizations, regardless of size? It doesn’t matter. ISO 9001 certification means that the manufacturer’s workflow is efficient. Therefore, by certification, you can expect the following:
– A consistent outcome
– A globally recognized standard.
ISO 9001 is designed to provide an effective and viable quality management system. It helps to monitor and improve different areas of the manufacturer’s business.
If manufacturers establish an effective ISO 9001 quality management system, they can increase efficiency.
It, in turn, can increase customer retention and acquisition rates. Here’s how it helps increase productivity.
– Minimises mistakes and improves reporting and communications.
– Produces better quality products and has a good service system.
– Is more reliable production scheduling and delivers fast.
– Annual assessments maintain their standards.
It would help if you understood the benefits of working with an ISO 9001-certified company. First, they can trust their reliability, and second, they meet the quality benchmark.
Chapter 3: cable assembly—Lead time
When choosing a quality cable manufacturer, you also need to look at how quickly they can meet your needs. In short, you need to take a look at the lead time.
Lead time is the time between initiating and completing a production process.
You cannot stress the importance of timely deliveries. Sometimes people order and wait for several weeks and end up canceling the order. You need to discuss the date and time of delivery already.
Delivery on Time is Important
It often takes 2 or 3 weeks after the sample or drawings get confirmed. However, sometimes it can take as many as 2 to 3 months because they have to purchase raw materials abroad.
Fast Turnaround Time
Look at how fast the cable manufacturer can take care of your requirements. Some manufacturers, for instance, have a faster turnaround time for your urgent needs.
You may want to look at how fast they can help meet your project requirements.
Chapter 4: Cable Assembly Manufacturing Quality Control
You will always want the highest quality cables for your project. So how can you ensure top-notch quality?
It would help if you ensured the manufacturer adopts strict quality control during production. This way, you can be confident about the cable quality. Here are a few things to consider-
Correct Wire Gauge
Having the correct wire gauge is crucial for the success of your project and safety. You should always ensure that you get the right wire gauge for your application.
Consider your project’s current and amperage requirements to choose the correct wire gauge. You should also consider the space needed to house the cables, as they will impact the wire gauge.
Check for Damaged Insulation
Every manufacturer should check their cables for any insulation damage. If the cable lacks insulation or component damage, it can pose serious threats when the wire goes live carrying electricity.
Damaged insulations can result in shocks and pose a risk to human health and the effectiveness of your project. Ensure that the cable you get is free from any insulation damage.
Check for Defective Wire
Just like you check for damaged insulation, it is also necessary to check for broken wires. Even small defects in a wire can create problems while carrying signals or electricity and lead to sparks and fires.
As a result, every manufacturer should test their cables for defects and manufacturing errors. They must test for other discrepancies like flattening, kinking, or buckling.
It would help if you only used the wire after it has passed the insulation and quality testing for maximum safety.
Correct Wire Placement within Connectors
Connectors are used to connect electrical circuits. All connectors have wires that carry the signal or electricity to establish a circuit.
The wires must be correctly placed within each connector to ensure proper functioning. All manufacturers need to test their cables for correct wire placement within connectors.
This way, there are no risks of short circuits or electrical concerns.
A pull test is performed to gauge the mechanical strength of the cable. The most common testing method involves pulling the wire joint constant until destruction with a motorized pull tester.
Then the pressure is noted and compared against standards to determine if the wire is strong enough for use in the industry.
Chapter 5: cable assembly—Professional After-sales Services
If you’re looking for prompt after-sales service, you need someone you can trust. Working with a cable assembly manufacturer with experience in your industry is better.
They have more understanding of industry requirements and expectations. Because we know what you are looking for, it will make a big difference. Additionally, they can ensure the quality you need. They will come up with creative solutions to common problems easily.
Without quality testing, quality control is incomplete. If you are looking to get the cable you need, take a look at what we offer.
Ask us – your preferred cable assembly manufacturer – about our testing protocol without fear. We will gladly show you all the processes we use to ensure quality. We are sure you will love it.
The key to the successful operation of the cable system is to select the best cable for the application. It is important to know about cable construction, its characteristics, and its ratings. It helps to understand and solve the different cable-related problems. However, if you have to select a cable or adjust it somewhere, additional knowledge can help.
Our list of the precautions you can take will help you make the right decision when purchasing the most suitable cable for your project. Contact us today, and we can help design some of the best cables to meet your needs.: