Using wire insulation that is not only thin but durable, too, has been the dream of every project engineer. When it comes to custom wire and cable, insulation is the first thing that concerns the client.
Not long ago, all the custom wires and cable assembly manufacturers were using typical materials for insulation. CLOOM Tech was one of the few companies that started using Fluoropolymers as cable and wire insulation.
Cable with insulation
Here are some practical benefits of Fluoropolymers as custom cable and wire insulations that might be helpful in your project requirements:
Table of Contents
- 1. Extreme Temperature resistance
- 2.Chemical Exposure Resistance
- 3.Optimized Cable Design for Small Spaces
- 4.How to Custom Wire and Cable Better Efficiency
- 5.Custom Wire and Cable No Length Limitations
- 6.How to Custom Wire and Cable Less Energy Loss
- 7.Enhanced Flexibility For Mechanical Applications
1. Extreme Temperature resistance
There are unlimited applications of custom wires and cables. In every field of life where you need power, you need electricity. So, whether it is an oil refinery or a medical facility, you need wires to transmit electricity. The work environment can be variable for all fields, and the changing external factors demand precise measurements so that the project goes unaffected.
The high temperature was the biggest threat to the cables. Hence, we decided to use Fluoropolymers for insulation as its temperature resistance is way better than many other materials. Fluoropolymers insulated cables can perfect quite well in an environment with 300 °C.
In terms of wire quality, manufacturers can use copper or any other effective material. On the other hand, the insulation or the protective layer of the wire is also equally important.
How do you describe a quality cable? We think you should be looking for a durable and think wire. We can use solids and other materials for durability and resistance against external forces, but how to make it thin? Most of the available materials that are durable lack the other property and vice versa.
CLOOM Tech decided to use a relatively new trend of Fluoropolymers for the insulation of custom wires and cables. Guess what, it not only worked out perfectly but our clients were also happy with the quality.
2.Chemical Exposure Resistance
In industries like oil refineries and heavy machinery units, high temperature is not the only issue. Temperature is only dangerous for the insulation, while the chemicals can impact the wires too. Hence, chemical resistance is another factor that forced the manufacturers to switch to Fluoropolymers.
The custom wires and cables with Fluoropolymers are suitable for almost all industries where high-temperature and chemicals are significant concerns. The better quality material offers a better lifespan, which is valuable for keeping maintenance costs lower.
Chemical exposure is something that is going to impact the project workflow in the worst way. If the insulation goes down due to chemical exposure, the wires will start facing corrosion, and it will not only reduce electrical performance but will finally lead to project failure. So, insulation is not just about aesthetics, and using better materials for the insulation of custom wires and cables is critical for project success.
Group of red electric cables with insulation
These little benefits make more significant impacts on functional performance. Even if you think you can avoid chemical exposure with precautionary measures, you are disappointed, and slight negligence can sabotage the project. Hence, whether there are chances of chemical exposure or not, using Fluoropolymers is always beneficial.
3.Optimized Cable Design for Small Spaces
Why do most of the custom wire and cable manufacturers use thin protective layers? The obvious answer is they want to ensure higher durability and stability. Is there any other purpose of spending extra money on thick protective jackets? Well, protection of the wire is the primary purpose of using jacketed cables here.
What if we can offer better protection against external factors without spending more money on extra layers? Don’t you think thinner wires will be better with reduced weight? If you want this to happen in real life, you need to go for custom cables and wires with Fluoropolymers insulations.
The technician manually measures the diameter of the power cord
Fluoropolymers offer better efficiency and protection against tearing and breakdown than any other quality material. But Fluoropolymers don’t require thick wires to protect the cables. A relatively thinner layer of Fluoropolymers is enough to offer optimized protection. It allows engineers to use quality custom wires and cables in small places.
It not only reduces the diameter of the wires but reduces the weight too. The reduced weight of Fluoropolymers insulation makes it a suitable option for aerospace and military applications too. As compared to many other available materials, the walls of Fluoropolymers insulation are 40% thinner.
Weight reduction, space reduction, and cost reduction are the goals of every client and manufacturer. With the use of Fluoropolymers as the insulation for custom wires and cables, all seem to be coming true.
4.How to Custom Wire and Cable Better Efficiency
Aside from all other benefits of Fluoropolymers as insulation for custom wires and cables, better efficiency is the ultimate goal. No matter how protected the wires are, if electricity transmission is not efficient, you cannot use those cables. Fluoropolymers don’t interfere with the internal working of the cables. Whether the wires are carrying data or current, Fluoropolymers will not alter the results. With qualities like resistance against extreme temperatures and resistance against chemicals, the efficiency is always on top.
Electric glowing lightning between colored brake cables
With the low coefficient of friction and better electrical properties, engineers can use Fluoropolymers jacketed cables almost everywhere. For heavy industries, Fluoropolymers insulated lines are strong enough to take the abuse of use. For the smaller applications, Fluoropolymers protected threads are thin enough to fit in almost every appliance.
The combination of durability and reduced thickness makes Fluoropolymers jacketed custom cables and wires perfect for all work settings. For rugged work environments, Fluoropolymers are suitable for a variety of applications. The efficiency and the results stay unaffected throughout all the industrial and commercial applications.
5.Custom Wire and Cable No Length Limitations
Most of the clients look forward to custom wires and cable manufacturers to resolve their issues regarding the current supply. At CLOOM Tech, we encounter different problems while dealing with clients. We have clients from all fields of life, including medical facilities, automobile industries, heavy-duty manufacturing units, and commercial construction.
Some industries require lengthy wires over hundreds of meters. When dealing with such custom requirements, we try to use every suitable option for the development process. The use of everyday materials for the long wires doesn’t offer the expected results. The insulation starts falling apart due to extreme conditions. So, Fluoropolymers jackets have enabled us to overcome this issue. The Fluoropolymers insulated cables can cover as long as the project demands. There are no limitations and restrictions regarding the length of the wires.
There are no limitations involved with the use of Fluoropolymers for more extended measurements. It means that the customization of the custom wires and cables is way better with the use of Fluoropolymers as insulations.
6.How to Custom Wire and Cable Less Energy Loss
No matter what, no engineering team would agree on using a material that causes energy loss. The receiving end of the cables must get the exact amount of energy as required. Fluoropolymers have a low friction coefficient, which means that there is less energy loss associated with the insulations. Loss of power not only affects the project’s work but also costs more money. Along with custom wire materials, the addition of Fluoropolymers as insulation ensures a seamless experience.
7.Enhanced Flexibility For Mechanical Applications
The active ingredients make Fluoropolymers as perfect insulation for custom wires and cables. There are countless industrial applications where engineers have to use lines in moving parts, and continuous movements and mechanical stress can create problems for typical materials. The consistent cell structure of Fluoropolymers is unique that allows maximum resistance against strain. The insulation made of Fluoropolymers is not only thin but highly flexible too.
Flexible Three-wire electrical cable
CLOOM Tech manufactures custom wires and cables with a unique production process. We ensure that every safety protocol is intact while manufacturing custom wires and cables. Due to the most negligible impact of the external factors, regular bending is nothing to worry about. All the appliances where bending is a big issue; we highly suggest using Fluoropolymers insulated wires.
Whether you have just started the project or willing to replace the old jacketed wires with new Fluoropolymers wires, CLOOM Tech is here for you. We are the reputed manufacture of custom wires and cables with Fluoropolymers insulation. If you want to scale your business and industrial production, we would love to offer our custom services for your project.