5 Challenges for the Robotic Cable Management and Manufacturing 2020

The optimized robotic cable management is an important factor that determined the efficiency of industrial robots. If your robotic projects need to accomplish maximum efficient robotic designs, using the custom robotic cable assemblies is critical. The use of six-axis industrial robots is common in 2020, and these robots need an exceptional approach for cable management.

Industrial robotic welding and robot gripping working on smart factory
Industrial robotic welding and robot gripping working on smart factory

CLOOM Tech is empowering industrial teams in China and other countries with custom robot cables. If standard robot cables are not doing the job for your complex automated systems, our cable assemblies can help.

1.Optimum Protection for Robotic Cable

The continuous movement and the rotation of the robotic cables are the biggest threat to the sustainability of the robotic cables. The typical cable assemblies and wire management solutions don’t prove to be enough for the working of the industrial robotics. The protection of the robot cables during the application is the biggest challenge for the manufacturers. As soon as the innovation in robotics is making progress, the manufacturers are also working on making cable management better. The robot cables cannot be rigid as continuous movement is involved.

The use of innovative cable manufacturing ensures the minimum bending radius. Hence, the cables for industrial robotics are safe from cracking no matter what is the position of the robot. First of all, the power supply should be constant for every position of the robot, and secondly, the cables should meet the expected lifespan.

Engineer check and control welding robotics automatic arms
Engineer check and control welding robotics automatic arms

The accomplishment of the minimum bending radii is really important for the optimum protection of the cables for industrial robotics. The tear and cracks in robot cables can cost you the whole project failure. For the optimum protection of the cables for industrial robotics, optimized cable management is the most important factor. The technical cable management for industrial robots should also ensure the minimum tension angle. Too much pressure on the cables during the operational stuff can restrict the working of the robots. As the robotic cables compline with the suggested bending angles, the cable management proves to be a good addition in project reliability.

2.Importance of Robotic Cable Management

Apart from the aesthetics of the project, there are many other factors too that can be the result of poor cable management. Varying industrial environments require the flexibility of movement of the robotic arms in any direction. Hence, using the long wire is not the solution to offer desired mobility in industrial robotics. These days are gone when robots used to follow specific paths only. Likely, the need for advanced and optimized robot cables is also increasing.

At CLOOM Tech, we are the leading custom cable manufacturer for industrial robotics. Not only the cable quality is important to use, but we focus on optimized cable designs too. First of all, we design the robot cable assemblies for the independent motion of the robots, and then we make sure that the quality is up to the standards. The robot cables that we offer to industries are durable, optimized, and efficient for all motions of the industrial robots. If the robot cables are not flexible enough to offer the desired movements, the robots will face restrictions and can cause workflow failure

Automation robot arm machine in smart factory <a class=automotive, industrial industry” width=”640″ height=”435″ />
Automation robot arm machine in smart factory automotive

If the cables have too tight binding or excessive jackets, that can also be an issue for robotic cable management. Therefore, poor cable management can lead to project failure and many such other issues that can cause problems for the engineers and the teams.

3.Limited Movement in Dynamic Robotic Cable

The robotic industry has revolutionized almost every industrial and commercial sector of life. The increasing demand for robotics has not only affected the relevant fields, but cable manufacturers are also trying to match the pace of the massive growth of robotics. Different companies have already started using the power of automation to scale their business. If you have not adopted the trend yet, you might be out of race sooner than expected. Movement of the robotic components in different directions requires dynamic assemblies that can support the movement. Static cables and wires are useless in industrial robotics.

The movement of the robots is not anymore limited to two dimensions only. Six-axis robots have made it possible to automate any industrial and commercial operation with robots. 3-D movements of the robotics have them mobile in all directions. You cannot use an infinite length of cables to power them all around the area. The static cables also fail due to the rotatory motion of the robots. The cables for industrial robotics must have an additional jacket to follow the motion of the robot to ensure the continuous power supply in tasks

Standard wires and cables not considered here. The cables cannot bear the stress and motion in all directions. Standard cables will fail the project in no time. The advance cables for industrial robotics aim to solve the movement-related issues of robots. No matter where you are using the robots, power cables and wires are a must to power the robots.

Varying torsional stress requires the use of smart design approaches so that robots can be operational in every possible direction. The shielded cables not only offer better mobility across the platform but a better lifespan too. For rough and tough environments, we use exceptionally high-quality shields of plastic to protect the cable against too much stress.

4. Keep the Cable Costs Under Budget

Everything considered, designing and manufacturing a perfect cable for an industrial robot is not going to be a cheap deal. The biggest challenge is to keep the prices of robot cables under control. With new technologies and additional protective layers, the prices are going to rise beyond affordable limits. If we compare the affordability of the robotics for the industrial operations, the production capacity can increase to a whole new level, but designing and implementing the solutions at such a massive scale can cost you a fortune. The high costs of robots for industries include the high production costs of power cable and data cables too. As the standard cables are not suitable for multi-directional robots hence the use of the custom robot cables is the only option left.

Automation Engineer Uses Laptop for Programming Robotic Arm
Automation Engineer Uses Laptop for Programming Robotic Arm

At CLOOM Tech, we have managed to beat the market competition by offering the cheapest robot cable assemblies. Cable management has never been so affordable before. From designing the robot cables to the manufacturing of the custom cables assemblies, we have all in-house units. Our R&D teams are continuously working on introducing cost-effective advanced cables for industrial robotics. Even with the use of high-quality materials in the production of the robot cables still, we have managed to introduce economically viable cables.

5. Less is More Approach for Six-axis Robotic Cable

At this moment, most of the cables for industrial robotics are static while everything else is dynamic. Using one long wire to offer a wide range for the movement is not the solution that you need to think about right now. The restrictions by the power cables make the mobility issues for the robots. In typical settings, technicians try to bind the cables to the robotic arms with cables, ties, dress packs, or duct tapes. Firstly, this is not the right way to do things, and secondly, it will restrict the movement of the robot soon.

For better mobility and optimized manipulator cable management, the manufacturer divides the cable into three parts. These segments offer the desired lifespan and mobility, along with the movement of the robots. Using a strain relief mechanism is also a good way to protect the cables in harsh and extreme conditions.

The solution to the challenges like restricted mobility is to use the dynamic robot cable assemblies. Continuous flexing of the robotic cables requires out of box thinking that can help the teams to get things done in the desired way. Jacketed cables might be great for many other applications, but for the industrial robots, shielding can restrict the movement easily.


If you are ready to optimize cable management for industrial automated solutions, CLOOM Tech can offer custom robot cables. Even at the lowest prices, we are the top quality robot cable manufacturer in China. Our reliable cables and optimized cable designs can help you to use the real power of automation with robots.

Hey, I am John, General manager of Cloom and OurPCB.

I am a responsible, intelligent and experienced business professional with an extensive background in the electronics industry.

Reach me at sales@wiringo.com to get a quote for your projects.

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